Environmental Services (Stack Testing, RATA, CEMS)
Keep Samples Accurate with Powerblanket Heated Sample Lines
When sample integrity is on the line, every degree matters. Powerblanket heated sample lines maintain critical gas and liquid temperatures from probe to analyzer—protecting compliance, ensuring data quality, and keeping operations online. Optimized for short-run applications under 50 ft, our lines deliver flexibility, speed, and reliability across industries.
Heated Sample Lines
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Heated Sample Lines - HSL1000
High-flex tape-heater design for precise thermal coupling and tight routing.
Heated Sample Lines - HSL2000
Self-regulating and power-limiting design for hazardous areas and variable ambient conditions.
Custom Heated Sample Line
Tailored builds to match your analyzer system, tube materials, connectors, and environment.
Protects Sample Integrity
Keeps gases and liquids above dew point to prevent condensation, ensuring accurate test results.
High-Temperature Performance
Maintains temperatures up to 200 °C (400 °F) for compliance with EPA and process standards.
Flexible Design
Tight 100 mm (4 in.) bend radius makes routing through crowded spaces fast and easy.
Fast Lead Times
Optimized for short runs under 50 ft, delivered quickly when weather or compliance deadlines demand.
Built for Durability
Rugged jacket and insulation options provide long-lasting performance in tough environments.
Heated Sample Lines for Stack Testing and RATA
Stack testing crews and RATA contractors need portable, flexible sample lines that can be deployed quickly and hold temperature across the entire run. Powerblanket lines are tuned for EPA Method 5 and PS-8A requirements, giving you confidence that your tests will be accurate and compliant.
Why it matters:
- Fast lead times for weather-driven and compliance-driven testing
- Precise 120–175 °C temperature maintenance
- Portable, rugged builds that hold up in the field
Heated Sample Lines for Continuous Emissions Monitoring (CEMS)
Compliance managers rely on CEMS systems to stay within regulatory limits. Powerblanket’s heated lines maintain uptime with reliable temperature control, even in hazardous areas.
Why it matters:
- Hazardous-area approvals (Zones 1, 2, 21, 22) available with HSL2000
- Reliable long-term operation in fixed installations
- Easy integration with analyzers and shelters
Heated Umbilicals for Semiconductor & High-Tech Applications
Semiconductor and advanced manufacturing processes require consistent, uniform heating in a compact design. Powerblanket lines keep vapor-phase gases stable, prevent condensation, and ensure repeatable process performance.
Why it matters:
- 80–120 °C uniform heating
- Slim braided jackets for tight routing in tool environments
- Clean PFA and stainless tube options for purity
Heated Lines for Engine & Chassis Testing
Engine and chassis test engineers need flexibility and precise control. Powerblanket heated lines deliver reliable temperature maintenance in crowded dyno cells and variable lab conditions.
Why it matters:
- Flexible routing with a 100 mm bend radius
- Tight thermal coupling for repeatable test results
- Compatible with lab controllers (Type K, RTD, PID)
Heated Lines for Oil & Gas Sampling
Midstream operators rely on accurate BTU and gas quality sampling. Powerblanket heated lines keep samples above dew point to ensure correct readings, even in harsh environments.
Why it matters:
- Optimized for 20–75 ft runs common in gas sampling
- Typical setpoint of 120 °C for reliable BTU measurement
- Rugged jacket options for outdoor environments
Trusted Across Industries
Powerblanket heated sample lines are trusted in:
Automotive & Transportation (Engine & chassis testing)
Semiconductor & High-Tech Manufacturing
Oil & Gas Midstream (BTU sampling)
Cement, Food & Beverage, and Data Centers
