Process Heating Engineering: Tank Heaters

Process Heating Engineering: Tank Heaters

Powerblanket® Engineer Favorite #2


The second installment of the Powerblanket Engineer Favorites comes to us from Coastal Drilling.  Coastal Drilling is a drilling company serving the South Texas drilling market, providing both daywork and turnkey contracts along with operating inland barge rigs in the shallow waters of the Gulf Coast.

An Oily Problem

In the winter when the three phase horizontal separator used during drilling operations was not being used, or the contents weren’t constantly flowing, the dirty oil water froze, consequently plugging the pipes. This halted operations until they could melt the blockage with torches.

The Need for Custom

Previous to discovering Powerblanket, Coastal Drilling used torches as the best possible solution because nothing premade could resolve this frozen dilemma.  A blanket for this kind of tank required multiple cut outs in order to fit properly and to apply heat to as much surface area as possible.  Powerblanket engineers had an immediate hurdle to jump, as there were no technical drawings of the tank to help create the design.  Instead, the team scanned the tank with a 3D scanner, which allowed for the correct location of each cutout.

Powerblanket Solution

Powerblanket provided Coastal Drilling with custom made heating blankets that wrapped the tank with the necessary cutouts. The size of the tank required two separate heating blankets. Two heating blankets allowed for an easier installation, and it allowed the designers to put more power into the blanket to ensure enough power to keep up with the cold winter temperatures.  Now, operations did not have to stall for the water to thaw, consequently saving Coastal Drilling time, money and headaches.

Custom Solutions:  Tank Heaters

Powerblanket Tank Heaters maintain temperature, heat, provide freeze protection, and/or optimize flow for viscous and temperature sensitive materials.

Why Choose Powerblanket Tank Heaters?

  • Maintain optimal temperatures for temperature sensitive materials
  • Custom designed to fit any tank and/or process heating engineering projectprocess heating engineering
  • Provide ultimate freeze protection
  • Available in 120, 208 or 240VAC
  • Enjoy the peace of mind that your valuable materials are protected

Frozen Ground: Understanding How and Why it Freezes

On December 31, 1967, the Green Bay Packers and the Dallas Cowboys competed for the NFL Championship in Green Bay, Wisconsin. They played in temperatures as low as -25° Celsius (-13º Fahrenheit). The players noticed that the field became so hard their cleats could not dig into the normally soft soil. They slipped and struggled to stay upright. Why? The ground had frozen solid. This historic game is known as the Ice Bowl.  Frozen ground played havoc with the game.

Frozen Ground

Frozen ground occurs when the ground contains water, and the temperature of the ground goes below 0° Celsius (32° Fahrenheit). More than half of all the land in the Northern Hemisphere freezes and thaws every year, and is called seasonally frozen ground. One-fourth of the land in the Northern Hemisphere has an underground layer that stays frozen all year long. If the ground remains frozen for at least two years in a row it is called permafrost.

What makes the ground freeze?

When ground is frozen solid, the water between the rocks, soil, and pebbles, and even inside the rocks, has frozen and becomes pore ice. So officially, the ground freezes when the water in the ground becomes ice.

How does the density of water affect frozen ground?

When water turns into ice, it can expand with great force and cause the ground to swell. In areas with a cold winter season frozen ground can damage roads. For example, water turning to ice under roads sometime creates frost heave. The expanding ice pushes up the road and creates a hump, which later, after a thaw, will create potholes  and sunken sections in a roadway.

The ground below is not all the same temperature

When the temperature of the ground drops below 0° Celsius (32° Fahrenheit), it freezes; however, the ground temperature can be different from the temperature of the air above it. Layers deep within the ground may be colder or warmer than layers near the surface of the ground.

The top layer of ground may respond to conditions on the surface, but the layers below may not change as quickly. On a warm summer day, the surface of the ground absorbs  heat and becomes hotter than the air. But the temperature a few feet underground may be much lower than the air. It is the opposite in the winter; the surface of the ground cools, but the layer deep underground may stay warmer than the surface. The upper layer of ground stops heat from moving between the cold air and the deeper layers of the ground, insulating itself.

The ground is not the only thing that insulates itself from the air. For example, imagine a lake on a hot summer day. The first few feet of the lake will be warm. But closer to the bottom of the lake, the water will be much cooler. The Sun’s heat has less effect on the water deeper below the surface. This layering of temperatures is called a temperature gradient.

The type of soil in an area also affects how the ground will store heat. Loose soils like sand have more space for water and ice forms more easily. Dense soils with small particles do not have as much space for water. Clay, for example, does not freeze as easily as sand.

How deep does the ground freeze?

The depth of frozen ground depends on the length of time the air is cold. The longer the cold period, the deeper the ground will freeze. But the depth of frozen ground is limited, because Earth is warm deep inside.

Most of Earth’s heat comes from the Sun (Figure 1). The ground stores a lot of the Sun’s heat and reflects the rest into the air. Snow and ice are light colored and reflect more heat away. Ocean water and bare ground reflect less heat, instead absorbing it. This transfer of heat between the ground and the air is called the surface energy flux.

energybalance_small

Figure 1. This diagram shows how the Earth’s atmosphere and the ground reflects and absorbs the Sun’s energy.

Credit: NASA Atmospheric Science Data Center

 

Heat is also coming from the inside of the Earth. The Earth’s core is very hot, and its heat moves towards the surface–geothermal heat flux (Figure 2).

insideearth

Figure 2. Deep inside, the Earth is hot. The mantle and liquid outer core are molten rock. The inner core is solid, but it too is hot. This heat moves through Earth’s layers to the surface.

Credit: Lawrence Livermore National Laboratory

 

Heat from volcanoes, rivers, lakes, and other sources can also spread through the ground. This heat keeps some areas unfrozen, even though surface temperatures are low.

In general, deeper permafrost is very old. One researcher found that the deepest part of the permafrost underneath Prudhoe Bay, Alaska, is more than 500,000 years old.

How does the local landscape affect frozen ground?

Temperature swings, seasonal changes, and location are not the only things that affect frozen ground. Snow, soil, plants, and other aspects of the local landscape also affect frozen ground.

Snow

A thick layer of snow acts like a blanket so that heat does not leave the ground. Only a thin layer of ground will freeze under a thick layer of snow.

Soil type

Some soils freeze more easily than others. Light-colored soils freeze sooner and stay frozen longer than dark soils. Light-colored soils and rocks reflect sunlight, keeping the ground cooler.

Peat

Peat is soil that forms when dead plants do not decompose all the way. Peat is found in marshy areas that form when the active layer thaws. The ground under peat is usually colder than ground not covered by a peat layer.  In the winter, peat freezes and allows heat to leave the ground. Because the heat escapes, more frozen ground and permafrost form.

Plants

In the summer, plants keep the soil underneath them cooler because they block some sunlight from reaching the ground. Evergreen trees especially keep the ground cooler. Evergreen trees do not lose their leaves in the winter. This means that the trees block sunlight from warming the ground. Plus, their branches block snow from reaching the ground underneath. The bare ground loses heat more easily. Permafrost often forms under evergreen trees.

Slopes

Hillsides and mountain slopes can affect frozen ground and permafrost.

If a slope gets more sunlight because of the way it faces, the ground will be warmer and will be less likely to freeze. In the Northern Hemisphere, slopes that face south, towards the Sun, get more sunlight than shady slopes that face north. The opposite is true in the Southern Hemisphere.

Steep slopes are likely to contain frozen ground. The steepness of the slope affects how much sunlight it gets. Steep slopes do not get as much direct sunlight, so they are colder. Steep slopes do not hold snow cover very well, so the bare ground loses more heat. Wind direction also affects whether frozen ground forms. If a slope faces into the wind, the ground will lose more heat. Plus, the wind will blow snow away making the ground even colder.

Lakes and rivers

Lakes and rivers are sources of heat in cold places. The water is warmer than the surrounding air and can keep the ground beneath it warmer in the winter. Lakes and rivers might not have frozen ground under them. Or, they might have a thicker active layer compared to nearby land.

The Powerblanket® Solution for Frozen Ground

Frozen ground is a reality many industrial companies must face.  The high watt density in Powerblanket Ground Thawing Blankets helps tackle the difficulty of thawing ground in harsh climates.  Use a Powerblanket ground heater to save time, money, and stress.  

 

“Your blankets are absolutely excellent. Thanks to the Powerblankets, we were able to quickly thaw the ground and complete our job. In fact, we estimate a savings of 10 hours per site equaling a savings of $5,000 already. Calculating this to our thousands of sites, the savings is huge! We are excited about the time and money Powerblanket has saved us and look forward to future savings.”

—Kim Herman OSP/COEI Operations Manager Precision Utilities Groupfrozen ground

 

Why Choose Powerblanket Ground Heaters?

  • High power density thaws frozen ground
  • Quickly remove frost prior to concrete pour
  • Melt snow and ice from roofs, walkways, and construction areas
  • Easily installed and removed
  • Provides higher heat control when combined with a thermostatic controller
  • Saves time, money, and labor

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“All About Frozen Ground.” National Snow and Ice Data Center. Accessed 20 December 2016. https://nsidc.org/cryosphere/frozenground.

5 Helpful Tips for Winter Construction Efficiency

5 Tips for Winter Construction

Working outside during the cold winter months presents many obstacles; however, some jobs will not wait for better circumstances. Below are some tips and solutions to improve winter construction.

1) KEEP YOUR EMPLOYEES SAFE

Train your employees in proper winter construction precautions.  Encourage everyone to wear layers of loose-fitting clothing, to stay dry, and to protect from the wind and sun with gloves, hats and sunscreen.  If conditions become too cold/dangerous, employees should have access to shelter.

On the work site, remove ice and snow regularly to prevent slips and falls.  This can be a full-time job depending on the weather.  The act of shoveling snow can also be extremely strenuous, especially for those individuals who do not engage in regular cardiovascular activity. According to the Cleveland Clinic, approximately 11,000 people seek shoveling-related hospital treatment each year for injuries (93%) or cardiac issues (7%). To save time, energy, and your employees health, use Summerstep heated safety mats to keep the walkways on your construction site clear.

Summerstep Snow Melting Mats

  • ,  Protect personnel from winter weather conditions and keep stairs, doorways, walkways, and ramps free from snow and ice
  •   Prevent slips and falls
  •   More convenient than shoveling snow
  •   More effective for snow and ice melting than harsh chemicals (less damaging to the environment, reusable, won’t damage concrete or other flooring surfaces)
  •   Will melt approximately 2 inches of snow per hour when operating
  •   40 Watts/Sq ft heated area
  •   The ONLY snow melting mat product made in the USA

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2) MAINTAIN INTEGRITY OF CONCRETE

Winter construction cold-weather operations aren’t just about safety. While most construction tasks can be carried out in cold weather, some operations, such as concrete work, can take much longer and even fail without proper precautions.

 

If concrete is to reach necessary strength levels, it can’t be allowed to freeze for the first 24 hours after being poured or placed. Sheeting the concrete can ensure the required temperature and moisture necessary for curing, if the weather isn’t too severe.  In severe conditions, supplemental heating systems or enclosures must be brought in to maintain the integrity of the concrete.

 

Powerblanket Concrete Blankets provide a manageable way to cure concrete in the cold weather months, save you time and money, and come in various lengths and sizes. We have you covered.

 

Powerblanket Concrete Curing Blankets

  •   Cure concrete 2.8 times faster than conventional insulated blankets
  •   Produce cold weather concreting strength of 3,925 psi in 72 hours
  •   Maintain moisture throughout hydrating process
  •   Easily installed and removed
  •   Maintain ACI compliance for cold-weather concreting  Certified to UL and CSA standards

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3) DON’T LET FROZEN GROUND SLOW YOU DOWN

When it’s cold and the ground freezes, the job suffers.  Often prep for winter construction takes longer than the actual job.  Some industrial companies try heating the ground with massive coils or large heating systems, which become expensive and cumbersome. This approach requires rental fees and transporting equipment.  

Powerblanket has considered the difficulties and delays associated with winter construction and cold/freezing temperatures and has created a solution.  With Powerblanket’s patented heating technology you can prep the ground with little to no effort or supervision on your part.

Powerblanket ground thawing blankets have a higher power density and hotter temperature than our concrete curing blankets. The higher power is iideal for ground thawing applications and curing epoxy or resins.

Why Powerblanket Ground Thawing Blankets?

  •   High power density thaws frozen ground quickly
  •   Remove frost prior to concrete pour
  •   Melt snow and ice from roofs, walkways, and construction areas
  •   Easily placed and removed for repeated use in harsh winter weather
  •   Can be used to cure epoxy and resins
  •   Certified to UL and CSA standards

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4) KEEP MATERIALS WARM

Masonry, roofing, paint, and plaster/stucco materials are all sensitive to cold weather.  Maintaining the integrity of these materials is critical for their success in winter construction.

Powerblanket Hot Boxes save you money by keeping your products from freezing without the risk of overheating. The Hot Box pallet warmer is easily assembled, taken apart. Hot boxes are ideal for cold wea
ther storage, freeze protection, transporting, job site heating, remote location use, and winter roofing. Standard Hot Boxes hold product between 100°F and 120°F (38°C and 49°C) and optional adjustable thermostatic controllers allow temperatures to be precisely controlled.

Powerblanket Hot Boxes:

  •   Quick and easy assembly
  •   Preserve temperature sensitive material
  •   Heat materials and palletized products: adhesives, shingles, paint, caulk, resins epoxies, etc.
  •   Access doors on two sides.
  •   Certified to UL and CSA standards

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5) USING A PROPANE HEATER

Winter construction professionals often use temporary, propane-powered heating equipment on the jobsite, making it easier to finish projects on time and on budget. In addition to providing more comfortable working conditions, propane-powered heaters can also maintain the ambient temperatures necessary for common tasks like drywall installation or painting. However, like any portable heating device, propane-powered heaters must be used and maintained properly.

When temperatures get too low, the propane will not flow consistently or effectively, and you may lose your heat altogether. Propane-tank efficiency will fall substantially as the temperature drops. As the temperature drops, so does the pressure in your propane tank, and the pressure in your propane tank directly affects the volume of propane you have to work with. Your extraction rate (how quickly and smoothly you can extract propane from the tank) will suffer as well. Without a heating source to assist in the pressure maintenance of your tank, you will have to keep it as full as possible in order to keep it working, even if temperatures are mildly cold.

Powerblanket Propane Tank Heater

Powerblanket has the best propane tank heating solution on the market. These heating blankets will help maintain pressure and efficiency on just about any size tank. All Powerblanket heating blankets are certified to UL and CSA safety standards

Benefits of Powerblanket Propane Tank Heaters:

  •   Increase performance and efficiency of propane tanks
  •   Eliminates unnecessary cylinder refills in cold weather
  •  Even heat distribution in the areas where it is needed most
  •   Save money by optimizing gas and material usage
  •    Certified to UL and CSA standards

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Custom Heaters and Heat Solutions

CUSTOM HEATERS

Powerblanket® engineers solve every kind of temperature problem from simple to very complex. Need a custom heater or need a system of custom heaters?  Our expertise guarantees satisfied customers in a very short turnaround time, often in less than three weeks from design to delivery.  

We have created custom heaters for:Clean-Fuel Installation 027

  • Frac tanks
  • Truck mounted propane tanks
  • 500 gallon gravity flow tanks
  • Pipes and manifolds
  • Valves and instrumentation
  • Hoppers
  • Large tanks
  • Wind blade epoxy curing
  • and many more

Powerblanket can design and manufacture custom products to meet the requirements of hazardous areas including Class I, Division 2.

Custom Tank Heaters

Powerblanket Tank Heaters can maintain temperature, heat materials, provide freeze protection, or optimize flow for viscous and temperature-sensitive materials.  A powerblanket custom heater will change the way you approach temperature control and freeze protection.

Why Choose Powerblanket Custom Heaters for Tanks?

  • Maintain optimal temperatures for temperature sensitive materialslarge-propance-tank-heater (3)
  • Custom heaters designed to fit any tank
  • Provide ultimate freeze protection
  • Available in 120, 208 or 240VAC
  • Peace of mind that your valuable materials are protected

White’s Equipment Rental, LLC faced a dilemma when the chilly Marcellus winters started causing problems with the Catch Tanks they use to capture fluids. Buck Binder, VP of Production and R&D lead, realized that the cold temperatures and frigid weather would cost the business thousands of dollars in rental fees, replacement costs, and even fines from the EPA, if the Catch Tanks were to freeze.  He turned to Powerblanket for a custom heater. Powerblanket engineers designed a custom heating blanket fitted precisely to the Catch Tanks. By keeping the tanks warm during the cold weather, White’s eliminated the risk of freezing, and a loss in revenue.

Powerblanket’s custom heating solution provided White’s Equipment with more than freeze protection. It provided both them and their clients with the benefits of sustainability, continuous production, and reduced or eliminated down time, not to mention peace of mind and the earned reputation of being a preferred energy services provider.

Weatherproof your business with Powerblanket pipe, valve, and instrumentation heaters.

These advanced custom heaters offer freeze protection for your entire pipe & manifold system. The simple design eliminates the need for expensive work crews to install or remove heat trace, insulation and cladding. Unlike heat trace, Powerblanket does not have inrush current issues.Valve

Why Choose Powerblanket Custom Heaters for Pipes and Valves?

  • Reduce downtime and increase profitability
  • Eliminate need for alternative emergency services or steamers
  • Protect instrumentation from freezing to ensure accurate data retrieval
  • Sustain valve functionality
  • Save on labor costs through easy installation and removal
  • Custom designed to fit any application

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Winter Roofing

WINTER ROOFING AND POWERBLANKET HOT BOXES

Winter is full of fun activities: skiing, snowboarding, ice fishing, snowmobiling, and snowshoeing are just a few. You’ll notice roofing did not make the list. Winter roofing is not at the top of anyone’s list, especially since low temperatures complicate the application process; but it becomes a necessity when your roof is damaged. Read on for some winter roofing tips.

HERE COMES THE SUNWinter Roofing

Most roofing materials utilize adhesives that require warm weather (or an artificial heat source) to cure and fasten. This means the best time to replace a roof is during the warmer months. Usually, radiation from the sun would soften the adhesive, allowing it to seal the shingles together properly. Colder than 70 degrees and the glue stays too viscous, leading to weathering and erosion. Installing a roof in the winter, without the proper precautions, will lead it to fail quickly, if not immediately. In warm weather, the sun’s heat will properly bond most roofing materials: asphalt shingle (also known as composition shingle), EPDM (rubber) single-ply membrane, roll roofing, peel and stick roofing, and modified bitumen. It becomes more expensive and more difficult to apply these materials in cold weather.

ASPHALT SHINGLES AND ANY WEATHER ROOFINGwinter roofing temperature guide any weather roofing

If winter installation is unavoidable, most asphalt shingle manufacturers require that a specialized adhesive be manually applied to each shingle for temperatures below 40 degrees Fahrenheit (4 degrees Celsius). If shingles are applied below 40 degrees without the specialized adhesive, the manufacturer will void any warranty. This is because a cold climate not only effects the adhesive, but the actual shingles are less flexible and more likely to break if dropped. To help avoid this, try leaving your product in a warm truck bed as long as possible before bringing it up onto the cold roof.

If you plan to do roof repair in winter, you need an artificial heat source to keep your asphalt shingles warm until installation. The best temperature to install a roof is between 70 and 80° Fahrenheit (21 and 27° Celsius). If it’s warmer than 80 degrees, asphalt shingles have the opposite problem of becoming overly pliable. This leads contractors to overdrive nails, and foot traffic to easily erode the roof. Consider leaving your shingles in shaded areas when the weather is too hot.

EPDM

EPDM (rubber) membrane roofing is even more sensitive to its environment than asphalt shingles. Like a composition roof, EPDM requires high temperatures to soften the adhesive needed for curing. Even at high temperatures EPDM can be difficult to work with because it is so thick. As a result, manufacturers recommend it be higher than 45 degrees Fahrenheit (7 degrees Celsius) to install EPDM. This temperature obviously isn’t very practical unless installers have a warm storage area to keep the adhesive pliable until it is used.

THINK INSIDE THE BOX: POWERBLANKET HOT BOXES

hot-box-web

Powerblanket has a solution for your winter roofing needs. The Powerblanket® Hot Box will maintain the desired temperature of your shingles and/or adhesive on site, making the winter install much easier. While winter roofing isn’t ideal, Powerblanket makes it much easier than it has been in the past.

Powerblanket Hot Boxes save you money by keeping your products from freezing without the risk of overheating. Hot boxes are ideal for cold weather storage, freeze protection, transporting, job site heating, remote location use, and winter roofing. Standard Hot Boxes hold product between 100°F and 120°F (38°C and 49°C) and optional adjustable thermostatic controllers allow temperatures to be precisely controlled. The Hot Box pallet warmer can be easily assembled, taken apart, and reassembled. This is useful for contractors that need to easily move the box to different job sites.

Powerblanket Pallet Warmers:

  • Preserve temperature sensitive material.
  • Assemble quickly and easily.
  • Heat materials and palletized products: adhesives, shingles, paint, caulk, resins and epoxies, etc.
  • Access doors on two sides..
  • Certified to UL and CSA standards.

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In depth information about roofing obtained from “Cold Weather Roofing.” ProRoofing.com. 14 November, 2016. www.proroofingwisconsin.com/cold-weather-roofing.html

and “How to Properly Stack Shingles on a Roof.” https://www.iko.com/na/residential/building-professional/how-to-stack-shingles-on-a-roof/

Ground Thawing Blankets: Prep Frozen Ground with Powerblanket

When it’s cold and the ground is frozen, your job suffers.  Thaw frozen ground and get back to work quickly with Ground Thawing blankets from Powerblanket 

Winter is an interesting beast, especially for those who make their livelihood working outside.  Often prep takes longer than the actual job itself.  Powerblanket has considered the difficulties and delays associated with cold and freezing temperatures and has created a solution.  With Powerblanket’s patented heating technology you can prep the ground with little to no effort or supervision on your part. 

Ground Thawing for Commercial Plumbing

A south-central Utah plumber said, “I wish I had known about Powerblanket’s ground thawing blankets a couple years ago.  We had a job in Mount Pleasant that got so cold that we couldn’t dig.  We started laying out thermal blankets every night to avoid the hard freeze that happened overnight.  We had to layer the thermal blankets in order to keep the ground warm enough to work each morning.  Our progress was slow and labored, and we never knew what we would find at the job site each morning.  It woudl have been so much easier if we had had Powerblankets.”

Some industrial companies also try heating the ground with massive coils or large heating systems, which becomes expensive and cumbersome. This approach requires rental fees, transporting equipment, and a bit more money than the bid allows.  Your ground thawing blanket can be used over and over on any frozen job you have.

The high power density in Powerblanket Ground Thawing Blankets helps tackle the difficulty of thawing ground in harsh climates. This line of Powerblanket flat blankets has a higher power density and hotter temperature than our concrete curing blankets. The higher temperatures are ideal for ground thawing applications and curing epoxy or resins.

Why Powerblanket Ground Thawing Blankets?

  • High power density thaws frozen ground quickly
  • Remove frost prior to concrete pour
  • Melt snow and ice from roofs, walkways, and construction areas
  • Easily placed and removed
  • Can be used to cure epoxy and resins

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DEF Freezing and DEF in Cold Weather

DEF Freezing and DEF in Cold Weather

The Polar Vortex is sliding down over the country.  Have you taken precautions to prevent DEF freezing in the increasingly cold temperatures swiftly approaching?  We have tips and guidelines to help you with DEF in cold weather.

Understanding DEF and SCR

Diesel Exhaust Fluid (DEF) is a non-hazardous solution, which is 32.5% urea and 67.5% deionized water. DEF is sprayed into the exhaust stream of diesel vehicles to break down dangerous NOx emissions into harmless nitrogen and water. NOx is an element in exhaust that has been blamed for acid rain, smog and raising the overall greenhouse gas levels of the planet.  DEF is not a fuel additive and never comes into contact with diesel. It is stored in a separate tank, typically with a blue filler cap. This system is called Selective Catalytic Reduction (SCR).  SCR and DEF have been used for decades in other commercial and agricultural applications.

Storing DEF

DEF should be stored in a cool, dry, well-ventilated area. The ideal storage temperature for DEF is between 15ºF and 65ºF (-9ºC and 18ºC). It should not be exposed to direct sunlight for long periods of time as the urea will decompose. When possible, DEF packages and bulk storage should be kept indoors in temperature-controlled environments.  Use the right container. DEF is mildly corrosive, and should be stored in containers of HDPE plastic or stainless steel. 

DEF Freeze Protection

DEF Expires

Check the expiration. The storage life of DEF varies. The urea is vulnerable to degradation from sunlight and higher temperatures. In favorable storage conditions (proper container, away from direct sunlight, temperatures between 15 and 65°F), DEF can maintain its qualities for about 12 months. 

Be Good to DEF

Handle it like fuel. Per EPA guidelines, vehicles using DEF must include sensors to continually analyze the quality of the DEF being consumed. These sensors will trigger a fault code whenever an imbalance is detected. Most commonly, this results from a higher percentage of water as a result of foreign matter, condensation or rainwater in the DEF storage container or during transfer.  The quality and integrity of DEF must be maintained for proper machine operation. It must be protected against evaporation and temperature extremes, and kept free of contaminants. Doing so could change DEF density, impacting its performance.

At what temperature does DEF freeze?

DEF, because of the urea, doesn’t have the freezing point of water. The urea mixture has a much lower freezing point of 12°F/-11°C. This solution doesn’t break into just urea and just water, either. The solution freezes at the same rate, and also thaws at the same rate. This means that at no point does the DEF freezing cause the solution to become over concentrated or diluted. DEF will begin to slush and then freeze.  There is no harm to the product which means that the urea solution is still safe to use if it has been frozen.

DEF Freezing and Expansion

Though it is safe to use again once thawed, expansion from freezing could cause problems.  Since DEF is a mixture of deionized water and urea, it reacts somewhat like water in that it does expand when frozen. DEF freezing usually causes about a 7% expansion. It is important to note that DEF freezing is usually taken into account when creating the packaging and tanks that are supposed to hold DEF. DEF packaging and tanks allow for expansion. However, one must be aware of the expansion of DEF when filling.  When storing equipment overnight or longer in temperatures that could result in DEF freezing, it is important to make sure the DEF tank on the equipment is not completely full or that it has an appropriate heat source. This will allow for expansion and help prevent cracking of the storage reservoir.

How to Prevent DEF Freezing?

DEF freezing was taken into account by the OEMs prior to creating the Selective Catalytic Reduction (SCR) systems. Therefore, the SCR systems are designed to provide heating for the DEF tank and supply lines; however, if the vehicle is shut down and exposed to freezing temperatures, then it is likely that the DEF will freeze. Diesel owners do not need to worry about DEF interfering with their vehicle, however. If DEF freezes when the vehicle is shutdown, startup and normal operation of the vehicle will not be inhibited. In most cases, the SCR heating system will quickly thaw the DEF in order to return it to liquid form and resume normal operation.

Can Anything Be Added to Prevent DEF Freezing?

Many want to know if anti-gelling or freeze-point-improver can be added to the DEF mixture to prevent freezing. DO NOT put additives into the urea solution because DEF must remain pure. The quality of DEF is extremely important for proper performance. Adding any additives would damage its ability to perform correctly and could even result in damages to the SCR system. No additives are approved for DEF at this time.

DEF Tote Heaters from Powerblanket®

Powerblanket has a solution for DEF freeze prevention:  Powerblanket DEF Tote Heaters maintain optimal heating conditions for temperature sensitive materials.  Powerblanket DEF Tote Heaters are temperature specific for the Diesel Exhaust Fluid to protect from freezing and maintain optimal temperatures.

DEF Tote Heater Prevent DEF FreezingHere’s How

  • Distribute heat evenly around the tote
  • Fully enclose and heat the tote and pump housing unit
  • Designed to be durable and weather resistant
  • Easy access to fill with a removable top
  • Simple plug and play operation, temperature is automatically regulated
  • Safely heat and protect a wide variety of chemicals and materials
  • 330 and 275  gallon versions feature an easy to access flap to the pump
  • Heated wraps for customized DEF bulk storage tanks available upon request
  • Include a frame to easily enclose and heat pump and hose

 

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Sources

“DEF Freezing”. Victory Blue. 7 December 2016. govictoryblue.com/2013/10/23/def-freezing/

Discover DEF. 8 December 2016. www.discoverdef.com/def-overview/faq/#def

Heating Solutions for Roofing Material

Are you looking for heating solutions for roofing material? Whether you’re roofing in the spring, summer, fall, or winter, you need to keep your roofing material hot and ready to roll. From adhesives to mineral surfaced roll roofing, the Powerblanket® Hot Box can help you keep your roofing materials warm and ready year round with portable, easy-to-use heating solutions.

Product Spotlight- Hot Box, heating solutions for roofing materialHeating Solutions for Roofing Material: The Powerblanket Hot Box

Research has shown that installing roofing materials in cold weather can negatively effect the integrity of the roof. Cold temperatures lead shingle glues to have a higher viscosity. This means the glue is too hard to set the shingles together properly. The ductile-to-brittle transition seems to happen in temperatures below 40 degrees Fahrenheit, and is usually when manufacturers void warranties for roofing products. With a recommended temperature of 70 to 80 degrees to roof, Powerblanket Hot Boxes and temperature controllers can solve the cold weather roofing dilemma.

heating solutions for roofing materialIn addition, the Powerblanket Hot Box (also known as the Bulk Material Warmer) is a great for countless applications. You can use the economical Hot Box for tar, adhesives, laminates, mineral surfaced roll roofing, and all other roofing materials. This will not only protect your supplies from freezing in cold weather, but will protect from inefficiency. By using the transportable and easy-to-assemble Hot Box and Beacon temperature controller, you can keep your materials at the ideal temperature regardless of what the weather is like.

Moreover, the Powerblanket Hot Box is designed with great structural integrity. Every unit comes with an internal, freestanding frame and can be easily assembled, disassembled, and reassembled. This makes the Hot Box ideal both for long-term storage of palletized product and on-site heating. Additionally, the option for an adjustable thermostatic controller gives you the ability to control the temperature range in order to prevent over or under-heating your product.

hot-box-one-cord, heating solutions for roofing materialPowerblanket® Hot Boxes:

  • Preserves temperature sensitive material
  • Installs quickly and effortlessly, and is compact and portable for storage
  • Heats palletized products: tar, resins, laminate, adhesives, mineral surfaced roll roofing, etc.
  • Features top and side access doors.
  • Is certified to UL and CSA safety standards

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Sources:

Anderson, David, Laurence Lapalu, Mihai Marasteanu, Yann Hir, Jean-Pascal Planche, and Didier Martin. “Low-Temperature Thermal Cracking of Asphalt Binders as Ranked by Strength and Fracture Properties.” Transportation Research Record: Journal of the Transportation Research Board 1766 (2001): 1-6. doi:10.3141/1766-01.

“How to Properly Stack Asphalt Shingles on a Pitched Roof – IKO.” IKO Global. Accessed October 04, 2018. https://www.iko.com/na/residential/building-professional/how-to-stack-shingles-on-a-roof/.

Powerblanket® 400 Insulated Band Heater: The Better Way

 

Traditional band heaters are a mess, and by a mess we mean a safety hazard, an inefficient tool, and an unnecessary means of heating material. While old band heaters have their many limitations and setbacks, the Powerblanket 400 Insulated Band Heater does not.

 

powerblanket400-revised (1)A New Kind of Band Heater

Our primary motivation for writing this blog isn’t to disparage traditional band heaters, but we do feel it’s important to tell people about their shortcomings.  Frankly, no one should be using traditional band heaters anymore.

Perhaps many years ago, these devices were the best means for heating metal barrels and drums (and even then, you had to balance their limited benefits with their risks and inefficiencies). But nowadays, there is far better technology available to answer the same need, and it does so in a much better and safer way.

The problem with old band heaters is this: strapping an exposed, heated, band around your storage container leaves room for fire hazard and burn potential. If anything touches that band on accident, well, it’s going to wreak havoc. Depending on what it is, it could start a fire, and if it happens to be a hand, leg, or arm…you can cringe a little when imagining the result.

 

The Better Answer – The Only Answer

After talking about the woes of traditional band heaters, let us introduce you to the Powerblanket 400 Insulated Band Heater. Our insulated band heater answers the same need for heating and warming as traditional band heaters do, only ours doesn’t come with the negative side effects. To start with, our band heaters are insulated, which means you don’t have the hazard of a really hot, exposed strap. If something were to touch our insulated band heater on accident, big deal. It won’t cause a fire, and it won’t burn…and that goes for human flesh too.

Additionally, our insulated band heaters can provide integrated temperature control for the heating process, when coupled with our auxiliary controller. You can heat from low to rather high temperatures. And get this, these insulated band heaters can be used on metal and poly containers. So imagine a band heater that is safe, efficient, and versatile, and you just imagined the Powerblanket insulated band heater. No imagining is necessary though. It’s real. See for yourself.

 

Powerblanket 400 Band Heater Features:

  • Increases your heating capacity, up to 350 ° F
  • Made with a durable and safe silicone-coated, fiberglass shell
  • Provides an insulated layer to keep heat in and offer safety
  • Provides more even heat and more precise control over the heating process (when you purchase our control system)
  • High efficiency aluminum heat-spreading technology spreads heat efficiently
  • Comes in 120 V and 240 V options

 

 

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Freeze Protection for Chemical Injection Tanks

Chemical injection tanks can be found all over the oil piping and drilling industry, as well as in water treatment facilities. In fact, they can be found in many different sectors for many different reasons. But as versatile as they are, a chemical injection tank is no match for cold weather, not on its own at least.

 

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A Poly-Mart Chemical Injection Tank https://poly-mart.com/chemical-injection-systems/

Chemical Injection Tanks and Freeze Protection

The big poly containers you see strewn all over the oil fields and other similar locations are truly helpful when it comes to storing and accessing the valuable liquids they hold. But you may have noticed something else about them, the same thing we noticed ourselves. That “something” is the obvious fact that they are basic, high-grade plastic containers. And as basic, high grade plastic containers, they have no insulating qualities.

Perhaps you’re thinking: so what if they aren’t insulated? Well, for a portion of the year this fact isn’t a game changing one, but for other parts of the year, it is. Think of the problems that could arise come winter. Chemical injection tanks are commonly used to maintain flow, to reduce corrosion, and to improve operations associated with the treatment of fluid sources. This is why these tanks are so often found in the oil field and at water-treatment facilities. The chemicals stored inside of them are often temperature-sensitive liquids, and if these liquids freeze under adverse conditions, so does the process they enable.

To counteract this problem, Powerblanket offers custom heating solutions for chemical injection tanks. Whatever the size or shape of you injection tanks, Powerblanket’s custom solutions team can design a durable heating blanket for it, a blanket that will be easy to install when you need it, and easy to remove when you don’t.

Our proprietary blend of material and technology produces a heating solution that wraps your injection tank in a durable insulating blanket that spreads electrical heat evenly and safely throughout the entire application area. So when it comes to chemical injection tanks, don’t leave them out in the cold. Give us a call today and get started on a custom solution that meets your needs.

 

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Concrete Blankets From Powerblanket®

Cement Curing Blankets

Cement curing has always been a challenge in cold weather. Historically, experts have employed many different methods in order to aid in and speed up the curing process. Some methods are better than others. The best, in our opinion, is using concrete curing blankets from Powerblanket. Here’s why:

Concrete Curing Blankets

 

Why Electric Curing Blankets?

When placing concrete in cold weather, protecting the asset (the concrete) is not optional. For years now, experts have used insulated blankets to both protect the concrete and speed the curing process at the same time. Concrete cures due to a chemical reaction that generates heat as a byproduct. So insulating the concrete allows that heat to be trapped and used to aid in the curing process. Concrete cures fastest in very warm conditions, so this makes the use of an insulated blanket a practical and theoretically sound practice.

Of course, the use of traditional concrete curing blankets isn’t the only method employed among professionals. Other common curing interventions include:

  • Chemical additives
  • Hydronic heating systems
  • Electrically-powered concrete curing blankets
  • Poly/tarp cover with forced air heat applied

Sometimes the circumstance will allow for the luxury of a postponed pour, in order to take advantage of an expected temperature change.  But more often than not, schedules and deadlines make it imperative to institute curing assistance to get through less-than-favorable weather.

This is where Powerblanket Concrete Curing Blankets come in. As much as traditional curing blankets aid in protecting and accelerating the curing process, Powerblanket curing blankets provide both insulation and heat, protecting and accelerating all the more. Our patented blend of technology delivers an even distribution of electrical heat to the surface area of the blanket, trapping the heat of the chemical reaction in the concrete and adding the additional heat needed to accelerate the process even further.

Since Powerblanket Cement Curing Blankets insulate and heat, they effectively accommodate the hydration of the concrete as well. How well do they really work? Take a look at our case study to see an example of curing nearly three times as fast with our blankets.

The technology behind Powerblanket curing blankets serves to achieve several primary objectives, including:

  1. Preventing damage as a result of freezing in the early stage of curing
  2. Producing sufficient, specified strengths in a timely manner
  3. Insuring durability and long-term structural integrity
  4. Keeping projects on schedule, regardless of weather

So before you’re faced with a project that must go on despite inclement temperatures, make sure you have a plan on how to protect your concrete and keep your deadlines met. When considering the options you have before you, we’re confident you’ll find our solution to be the best answer out there.

 

Read the Case Study for Evidence that Powerblanket Cement Curing Blankets:

  • Cured concrete 2.8 times faster than conventional insulated blankets
  • Cured concrete 1.7 times faster without adding additional heat (un-powered)
  • Produced cold weather concreting strength of 3,925 psi in 72 hours

 

Additional Features:

  • Maintain moisture throughout hydrating process
  • Maintain ACI compliance for cold-weather concreting

 

Get the Case Study

The Powerblanket® RR-80 Barrel Heater: Product Spotlight

Whether you need to maintain temperature for chemicals, food product, paint and other coatings, water, or any other temperature sensitive material, Powerblanket Barrel Heaters are the ideal solution. What’s more, if you need to keep a liquid or other solution just above room temperature, our RR-80 Barrel Heater is just the thing you need.

 

The Powerblanket® RR-80 Barrel HeaterThe Powerblanket RR-80

The Powerblanket RR-80 is the perfect heating solution for keeping your barrel storage just above room temperature. With 120 Volts and 400/800 watts, the RR-80 rapidly ramps up to a max temperature of 80° F—give or take a few degrees of normal variance. (In case you’re wondering, the fact that this blanket Rapidly Ramps up to a fixed 80° F is the reason we call it the RR-80.)

Powerblanket® Rapid Ramp technology provides an accelerated heating time that quickly raises the temperature of fluids to 80° F. This rapid ramp happens in the initial phase, while the blanket is pumping out all 800 watts of heat. Once the blanket reaches 80° F, however, it brings the power consumption down to 400 Watts (or 3.33 Amps) in order to merely maintain 80° F. You see that’s one major benefit our technology has over traditional band heaters. Most band heaters will just keep heating your product until it’s far hotter than it needs to be. And even band heaters with thermostats are less than reliable, applying heat to only a small area of a  barrel.

On the other hand, the Powerblanket® BH55RR-80 Barrel/Drum Heater allows you to safely and efficiently control the temperature of whatever you’re storing in drums or barrels. Additionally, our barrel and drum heaters work with both steel and poly containers, you can use the same unit on both types, whereas, you usually need different silicone band heaters for  different barrel types

 

Powerblanket® BH55-RR-80 Barrel Heater Benefits

  • Cinch straps ensure a tight fit
  • An ideal solution for storing polyurethane spray foam
  • Energy-efficient
  • Safe for indoor and outdoor use
  • Water-resistant
  • Works on both poly and steel containers
  • Prevents product waste by safely maintaining consistent temperatures
  • Patented heat spreading plane eliminates hot and cold spots from forming

 

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Custom Tank Heaters: The Perfect Approach to Heating Solutions


custom tank heatersIt would be absolutely ridiculous to assume that all tanks come in the same shapes and sizes, whether they hold water, gas, chemicals, or some other matter. We all know that this simply isn’t the case. While there are certainly standard measurements for specialty gas tanks, water tanks, and others, the range of variance between size, construction, and purpose is vast enough that there simply isn’t a one-size-fits-all solution for tank protection. That’s why Powerblanket® Custom Tank Heaters are the perfect approach to the need for a heating solution.

 

Customized for Your Tanks and Needs

Regardless of the size of your tank, the purpose it serves, or its shape, Powerblanket can help you protect it against cold weather and keep it running at the ideal temperature year round. Our custom approach to providing tailored heating solutions to a myriad of industries and applications has allowed hundreds of customers to protect their precious assets from the ravages of cold weather.

In addition to freeze protection, our custom tank heaters enable increased efficiency in gas and other kinds of tanks. Anywhere flow rates and extraction rates are affected by temperature, Powerblanket custom tank heaters can ensure the flow of liquids and extraction of gas is always at its best. Take, for example, the nature of a gas such as propane.

When gases are stored in tanks, they are stored under considerable pressure. Due to this fact, they reside in the tank in both a liquid and gaseous state. Extracting a gas means you must evaporate some of the liquid and that evaporation process requires an input of heat energy. If the gas extraction rate is fast enough, it could cause the tank to frost up and the extraction to be impeded. However, with a custom Powerblanket propane tank heater you can keep the extraction flowing fast and full, without the side effect of frosting or icing.

What’s more, whether a tank holds gas or liquid, freezing temperatures pose big problems. Using a custom tank heater allows you to fully insulate and heat your tank to whatever temperature is best, regardless of the surrounding climate.

 

custom tank heaterGetting a custom tank heater from Powerblanket is as easy as 1, 2, 3:

  1. Contact us with the details of your application.
  2. We’ll design a custom tank heater for your application, based on your information and feedback.
  3. We’ll build your custom solution and ship it to you within two weeks. (Sometimes, we can even turn a project around in as little as one week.)

 

In the end, there’s no reason to leave your tank out in the cold. Powerblanket can cover it and keep it safe and functioning well through the most inclement weather.

 

Get a custom quote

The Vulnerability of Drums and Barrels

Let’s face it; drums, barrels, and other similar canisters or storage units are as versatile as Tupperware®. You can store all kinds of products in them. But there’s another fact about them that’s also worth mentioning; drums and barrels are pretty vulnerable when it comes to temperature maintenance.

 

Keeping Your Food Hot 2Barrels, Drums, and Cold Weather

Most of the time, when we store liquids or other material in drums or barrels, we do so because we intend to store a lot of it. With this reality in mind, it’s not often that you see drums and barrels sitting in the same climate-controlled spaces we live and work in. No, they’re usually left in drafty warehouses or outside. Whatever the case, drums and barrels, plus the products inside of them, are often left to the mercies of their surroundings, and that can be a real problem if their surroundings are cold.

This is especially true for metal drums or barrels. So if you’re storing temperature-sensitive materials in your drums or barrels, then you could have a real problem on your hands when cold weather rolls around…that is unless you have the proper solution in place.

 

Powerblanket® Drum and Barrel Heaters

  • Our barrel heaters work with both steel and poly containers
  • Full wrap-around design provides complete insulation and ensures good heat distribution
  • Drum warmers deliver safe heat to expensive materials without overheating or burning
  • Drum heaters design decreases and prevents product waste among temp-sensitive materials by maintaining consistent storage temperatures without significant fluctuations
  • Highly energy-efficient GreenHeat Technology™ and design lowers energy-related expenses and overall project and equipment costs

 

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Caring for Your Diesel Exhaust Fluid

Diesel Exhaust Fluid, known for short as DEF, is a precious commodity to anyone running diesel-powered vehicles these days. Ever since 1970, when the Clean Air Act went into effect in the United States, the Environmental Protection Agency (EPA) has taken multiple measures to regulate exhaust from a myriad of vehicles. However, it wasn’t until 1990 that the EPA started mandating diesel exhaust specifically.

 

2016-01-07 15_58_52-The Definitive Guide to DEFDEF: 1990 and Beyond

Since the inception of the EPA’s restrictions on diesel exhaust, DEF (Diesel Exhaust Fluid) has become all the more important. Emission standards have become more and more restrictive over the last two decades, and today, diesel exhaust restrictions are applicable to all on-road and off-road vehicles.

With these new restrictions in place, Selective Catalytic Reduction (SCR) systems are required to run diesel engines on any vehicle, whether a truck, a backhoe, or a combine. Eventually, these restrictions will also be enforced on water vessels. Essentially, with the EPA’s mandate in place, every diesel engine will eventually have to run a SCR, except for those built before the new regulations were in place.

Since SCR are a requirement of the present and future, DEF becomes nearly as essential as the fuel itself. And with DEF being as important as it is, it becomes imperative that you know how to properly store and care for it. DEF maintenance includes, but isn’t limited to:

  • How to use it
  • How to care for it
  • How to protect it
  • The challenges associate with DEF
  • Knowing the government regulations associated with it

You can learn more about all these matters and then some by downloading our free e-book through the link below.

DEF Guide

Propane Tanks and How to Care for Them

Whether you’re a homeowner who relies on propane for heating, or a business leader who uses if for industrial purposes, propane is a versatile and important commodity. However, as helpful as propane is to us, we often overlook the need of caring for our propane tanks year round.

 

2016-01-05 09_16_31-Powerblanket___Propane_Tanks_Guide___v3__1_ (1).pdf - Adobe ReaderCaring for Your Propane: Tank and All

When it comes to caring for your propane storage, it’s imperative that you have a working knowledge of your tank and all the potential threats that could impede its proper functionality. Understanding the warning signs of a damaged or inefficient tank is important, not only for reasons of economical operation, but for the safety of all involved.

Several factors play into the safe and efficient operation of any size propane tank. These factors include, but aren’t limited to:

  • Shutting off valves when the tank is not in use
  • Keeping reserve tanks at a minimum
  • Not leaving portable propane tanks inside a vehicle
  • Securing portable tanks properly
  • Replacing weathered and/or worn canisters

Knowing how to properly manage all these aspects of propane storage and usage is very important. But there are many other factors to consider, too. Matters such as storage, setup, protection, government regulations, and the warning signs of hazardous circumstances are equally important. For more information on how to care for your propane and the tank in which you keep it. Access our free e-book below.

 

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Insulated Band Heaters vs. Traditional Band Heaters

If you’ve dealt with traditional band heaters, then perhaps you have some reservations regarding the usefulness, efficiency, and safety of such a solution. If you’ve never heard of insulated band heaters, then you’re in for a treat. Here we compare the two to see who comes out on top.

 

Insulated band heatersInsulated Band Heaters vs Traditional Band Heaters

In one corner we have the long-standing, often-used traditional band heater, and in the other corner, we have the heavy-hitting, highly efficient insulated band heater. Let’s start with comparing maximum temperatures. Traditional band heaters can heat as high as 400° F, insulated band heaters, well, they can too. Here’s what that looks like:

 

Traditional Band Heater Insulated Band Heater
Heats as high as 400° F Heats as high as 400° F

 

Traditional Band Heaters: 1 pt.

Insulated Band Heaters: 1 pt.

 

Next, we look at heating efficiency. Traditional band heaters use anywhere from 600-1200 watts of electricity to heat the material inside a barrel or drum. What’s more, a good portion of this is wasted as heat is lost to the air around the heater. Insulated band heaters, on the other hand, don’t lose as much energy to their surroundings. With insulated band heaters, much more heat is channeled into the product, and much less into the thin air.

 

Traditional Band Heater Insulated Band Heater
Wastes a lot of energy Delivers energy to the load

 

Traditional Band Heaters: -1 pt.

Insulated Band Heaters: 2 pt.

 

And finally, when it comes to that most important topic of safety, insulated band heaters win out here too. Traditional band heaters can be extremely hazardous. Since they’re heating as high as 400° F, this means their non-insulated, external temperature is about the same. Essentially, you have a belted band of silicone wrapped around your drum or barrel that is as hot as 400° on the surface. If something touches this on accident, it could mean fire or third-degree burns. Insulated band heaters are a lot safer. Since they’re insulated, the surface that is exposed to the user  is safe to touch.

 

Traditional Band Heater Insulated Band Heater
Hazardous (fire hazard and burn hazard) Safe to touch when installed and running

 

 

Traditional Band Heaters: -1 pt.

Insulated Band Heaters: 2 pt.

 

So this puts the final score of the comparison at…

 

Traditional Band Heater Insulated Band Heater
Heats as high as 400° F (1 pt.) Heats as high as 400° F (1 pt.)
Wastes a lot of energy (-1 pt.) Delivers energy to the load (2 pts.)
Hazardous (fire hazard and burn hazard) (-1 pt.) Safe to touch when installed and running. (2 pts.)

 

Traditional Band Heaters: -1 pt.

Insulated Band Heaters: 5 pts.

We’ll let you do the math from here.

 

 

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Powerblanket Receives Manufacturer of the Year Award from UMA

If you haven’t seen this headline somewhere else on the web by now, we’re happy to tell you all about it here. Utah Manufacturers Association recently awarded Powerblanket something we’re pretty happy about. Read on to learn more about the UMA Manufacturer of the Year Award.

 

UMA AwardUMA and Manufacturer of the Year

Utah Manufacturers Association (UMA), recently awarded Powerblanket the prestigious award  of Manufacturer of the Year. This award is given annually to the Utah-based manufacturer that proves to be the most innovative contributor to their space. There’s even more to it than this, but we’ll get to that.

UMA has been around since 1905. The organization prides itself on offering the “voice of industry” in the state of Utah, and they’ve been doing so for over 107 years now. UMA has clearly been talking Utah economy for a long time, but talking isn’t all they do. UMA is a trade association, and their goal is to enhance and improve the business climate in the state. UMA doesn’t only offer insight and expertise in the business of manufacturing, but the organization also has considerable experience in the legislative processes of state government. This is how they can do so much to vie for the interests of Utah businesses and the overall economic prosperity of the state.

UMA’s Manufacturer of the Year Award embodies the mission of UMA in multiple ways. By awarding the company that not only proves innovative in their respective markets, but also offers leadership in their industry, UMA’s award encourages and rewards the same idealism by which their organization operates. Powerblanket was chosen to receive this award for 2015, based on the embodiment of these characteristics and more. In fact, why don’t we just give it to you in their own words. According to UMA, Powerblanket received the award “for their outstanding performance in operational excellence, economic achievement, workplace safety, community outreach, and fidelity to the principles of free enterprise.”

Powerblanket is honored to receive such accolades from a high quality establishment like UMA. The credibility of UMA and the Manufacturer of the Year Award lends a great addition to our own image and ethos as a company devoted to “operational excellence, economic achievement, workplace safety, community outreach, and fidelity to the principles of free enterprise.”

So, from all of us here at Powerblanket, thank you, UMA for this great privilege.

 


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Protect Your Agricultural Assets With Custom Heating Solutions

Forbes ran an article yesterday from Thomas Landstreet about the potential collapse in agricultural pricing. These estimations come at the cost of corn, pork, and beef especially. But whichever way the pendulum swings in the near future, one thing’s for certain: those in agriculture will need to safeguard their precious assets, and this could mean applying the proper custom heating solutions to help keep operating costs low.

 

The Agricultural Outlook

Protect Your Agricultural Assets With Custom Heating Solutions

According to Thomas Landstreet’s article on the matter, we should expect to experience a considerable drop in prices for the agricultural sector (that’s bad news) something Mr. Landstreet refers to as a retrenchment. So why the retrenchment, you ask? Well, according to Landstreet, there are two major factors that will contribute to the impending slide of the agricultural industry. One of them is something its faced time and time again, and that’s drought. Apparently the drought we passed through back in 2012 has created what Landstreet calls a bubble, one that he thinks will pop soon.

The second factor that is set to cause problems in the agricultural space is the ethanol mandate that allocated 40% of corn to creating an alternative fuel to petroleum. The effect of less corn going toward food supply has also contributed to the nearly bursting bubble. Whether the bubble bursts anytime soon or not, one thing is pertinent for the industry, and that is asset protection.

 

The Powerblanket® Contribution

If prices are to drop in the agricultural sector, then those involved in the industry are going to need to save on operating expenses where ever they can. Additionally, it’s going to be imperative to safeguard capital and resources. In the spirit of such, Powerblanket offers a myriad of possibilites in custom heating solutions for the agricultural space. So whether you need to keep large water tanks from freezing, propane storage at the ideal temperature, or DEF storage working in cold weather, Powerblanket has you covered.

Powerblanket custom heating solutions offer the most cost-effective and efficient heating solution on the market. With our patented approach to heating, we can ensure even heat distribution over the entire service area of application. What’s more, in case of temperature-sensitive storage maintenance, Powerblanket heating solutions actually add efficiency to the equation, such as in the case of ourpropane tank heaters. Add to this our revolutionary smart controllers and our new 3D scanningcapabilities, and Powerblanket becomes the clear choice.

 

Download Propane Spec Sheet

The Mansfield D1 Expo and Powerblanket® DEF Heaters

Powerblanket recently attended the 2015 Mansfield D1 Expo in Denver Colorado. There, Powerblanket was able to showcase the company’s patented DEF storage heater technology to many interested attendees. What’s more, Powerblanket was able to discuss technologies that reached beyond just DEF heaters.

 

The Mansfield D1 Expo and Powerblanket® DEF Heaters

Mansfield’s Expo

This year’s Mansfield D1 Expo was one of the biggest yet. Mansfield Oil is a national leader in the industries of energy supply, logistics, and services enterprise. As part of their focus on partnering with clients in order to provide innovative, technology-based solutions, Mansfield has put on this expo every year for six years now.

At this year’s sixth annual retreat for their partners, Mansfield offered plenty to capture participants’ interests, especially in regards to petroleum, ethanol, biodiesel, and DEF trends. The 2015 show had industry experts speaking about trends in the DEF and petroleum industry, it hosted showcased vendors of related products and services, and it focused on transportation & fuel additives. The show was packed with entertainment and information all.

Of all the matters addressed at is year’s show, DEF was a major focus. With Powerblanket DEF heating solutions present, participants and attendees were able to see firsthand the protective qualities of the Powerblanket solution. With DEF storage trending towards mini-bulk quantities as large as 600-4500 gallons for the trucking industry alone, the need to protect this valuable asset became all the more apparent at the Powerblanket booth.

“It was a privilege rubbing shoulders with so many experts in the DEF and Petro-Chemical industries,” said Justin Montoya, Powerblanket DEF Heating Solutions specialist. “We were thrilled with the interest in our products, including both DEF and our extensive product line for other applications.”

 

 

Further Contributions from Powerblanket

With the transportation and agricultural industries primed to start needing more DEF solutions, and with additional fuel additives complicating the process of viscosity maintenance, Powerblanket is ready to offer more than just DEF heaters.

Equally beneficial to the presence of Powerblanket DEF heaters at the Mansfield expo was the inclusion and discussion around the many Powerblanket heating solutions offered, DEF storage heaters being only one among many. Powerblanket provides a myriad of ready-to-ship heating solutions, but we also offer a completely customized approach to our heating technology. So regardless of what it is you need to warm or heat, Powerblanket has you covered.

 

Download our Product Catalog

Showcasing Our DEF Storage Heater at the Mansfield D1 Expo

The Mansfield D1 Expo offers a great opportunity for companies in the transportation and fuel industries to network and synergize their offerings and contributions. Powerblanket is present at this year’s expo to showcase the wonders of our DEF storage heater and other related technologies.

 

Mansfield Oil

This year marks the sixth annual running of the Mansfield D1 Expo. Mansfield Oil is a leader in petroleum marketing and fuel supply and puts this expo on to accommodate networking and support among those companies that drive success in the transportation and fuel industries. This year’s expo is a highly anticipated event with plenty to offer attendees and exhibitors. Industry and technological education, hands on exhibitions, and networking are all geared to help make the expo an unforgettable event.

Additionally, this year’s keynote speakers are said to be as anticipated as the event itself. Industry leaders will offer their insight on topics surrounding professional development and experience in the fuel industry.

The 2015 edition will support thirty-one exhibitors from around the country, all  of whom have come to present, share, and network their contributions to their respective sector. Powerblanket will be present to exhibit the company’s  DEF heating products as well as our wide variety of standard and custom heating solutions, each serving to help companies save time and money during cold-weather conditions. Of course, equally important to this is the increased efficiency that comes from using Powerblanket heating solutions.

Justin Montoya, Director of Business Development at Powerblanket, said that “having a presence at this event is great for us. The Mansfield D1 Expo is the perfect place to showcase and discuss the value of our innovative DEF storage heaters.”

Our patented approach to heat regulation and freeze protection enables companies to store DEF, and many other materials, at the ideal temperature, regardless of cold, frigid weather. We’ll be displaying and demoing our DEF storage heaters at our designated booth at the Westin Denver Downtown Hotel, located at 1672 Lawrence St. from August 24th through the 26th. Along with the DEF heating technology we’ll have on display, we’ll also be showcasing complementary smart controls. All this, plus our new Class I Division 1 certification and a raffle for prizes, makes the Powerblanket booth the place to be at this year’s Mansfield D1 Expo.

 

Download Product Spec Sheet two lines

Powerblanket® Outperforms Heat Trace

When it comes to maintaining and protecting the precious valves and instrumentations on your pipes or pipeline, Powerblanket valve heaters and instrumentation heaters outperform the best heat trace. If that seems like a bold statement, read on to find out how and why.

Powerblanket® Outperforms Heat Trace

Heat Trace vs. Powerblanket

Heat trace, often times referred to synonymously astrace heating, is a common form of providing heat and freeze protection to pipes and pipe valves, manifolds, and instrumentation. Trace heating (TH) has been around for a long time, but the cons associated with the technology are still present today. While TH offers a great solution for long stretches of pipeline sitting above ground, it certainly has its limitations when it comes to protecting valves, actuators, and instrumentation from cold weather.

One potential downside or setback related to TH installation is the requirements that come with its use. If a company is going to install TH on their piping system, they’re going to have to hire a certified electrician to do it. This translates into more time and more money. What’s more, once it’s installed, it’s permanent, whether it gets in the way or not. And while TH works well with metal piping instruments, due to the conductive nature of the material, it doesn’t work with anything else.

Benefits of the Powerblanket Solution

TH amounts to installing heated wires to the external surface or your pipes and instrumentation, but this isn’t the best option when it comes to protecting your assets from the cold. Applied heat, and insulation are what’s needed, and TH only offers conductive heat. Powerblanket valve heaters and instrumentation heaters, on the other hand, offer the best combination of both. With Powerblanket, you can easy install, uninstall, reinstall our rugged vinyl blanket to add an insulated wrap of direct heat to keep your instrumentation at the ideal temperature, regardless of the weather.

In addition to this, Powerblanket instrumentation heaters offer the most consistent and efficient heat distribution on the market. With our patented technology and proprietary blend of materials, Powerblanket heaters provide even and regulated heat distribution throughout the entire surface area of application. What’s more, our custom approach makes our technology available to fit the biggest, smallest, or most uniquely shaped instruments around.

So whether you’re looking to protect small, large, or oddly shaped instrumentation, look no further than Powerblanket.

 

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Heat Tape—And the Better Solution

Heat tape (or heating tape, as it’s sometimes referred to) is a way you can implement low-key freeze protection for your exposed pipes during the winter. In fact, this handy technology can even be used to safeguard instrumentation and other devices that are left out in the cold. However, as savvy as this approach sounds, did you know that there is a much better solution?

 

Heat Tape—And the Better Solution 1

Heating Blankets Bolster Safety and Efficiency

Heat tape has its uses in very small applications, but in most scenarios, it can be like putting a Band-Aid on a broken bone. Such a technology offers direct heat only where the tape contacts the pipe or apparatus on which it’s placed. When used on metal pipes, the heat exchange is bound to spread, merely because metal is an obvious conductor of heat. With this in mind, then, we can see another limitation in the freeze protection offered by heating tape; it can only be used on heat conductive surfaces.

Aside from this, another problem with heating tape is the simple fact that it offers only heat. Such an approach provides no insulation against the cold. Insulation on its own isn’t enough; that’s for sure. But neither is heat. Instead, the proper combination for free protection and temperature regulation is the combination of both. And this is where heating blankets come in.

 

Heat Tape—And the Better Solution 2

The Better Heating Solution

Now that we’ve sufficiently covered all the shortcomings of heating tape, we can address the characteristics of a far better solution. That far better solution is heating blankets, or heat blankets. Heat blankets are a combination of heat-distribution capabilities married with durable insulation for a myriad of industrial and commercial applications.

In the case of Poweblanket®, we offer a revolutionary and patented approach to heating blankets. Our durable vinyl shells are capable of insulating assets in temperatures as low as -50° F. What’s more,Powerblanket heating blankets offer the best and most efficient heat distribution on the market. So if you have valuable material or equipment to protect from the effects of cold weather, give us a call today.

 

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Heat Trace: What You Should Know

When you think of the phrase “heat trace” or “heat tape,” what images come to your mind? Perhaps you haven’t ever heard of these terms before, and now you’re curious. When it comes to heated pipes for protection against the ruthless cold of winter, trace heating is the system by which the warmth you need for your pipes flows. Read here to learn more about the uses and value of trace heating.

 

Heat Trace- What You Should Know

Understanding How it Works

Trace heating does just as its name implies: an electrical surface or wiring is linked to some other surface (whether it be a pipe, flooring, etc) and traces its way along that surface’s path. This, in turn, provides and maintains heat where it’s most needed. Thermal insulation is wrapped around both the supplier of heat and the recipient of heat to ensure stable, permanent warmth. The apparatuses involved with heat trace (also known as heat tape) can vary in size and surface area, depending on the physical dimensions of the application.

 

What Are the Benefits of Heat Trace?

Think of the value of trace heating as twofold—accommodating functionality and increasing throughput. While its prime purpose is to protect and insulate against undesired invasions from the elements (i.e. keeping substances flowing that can solidify or slow in cold temperatures), thus accommodating functionality, it can also be utilized to increase the efficiency of operations. For example, heat trace can drastically improve the throughput of gas transportation and extraction by increasing tank and pipe pressure—being that gas slows as it cools.

Drawing upon the fundamentals of heat trace, Powerblanket uses a patented blend of technologies as a highly efficient and less expensive means of distributing heat evenly over the surface of any application. Whether you need to protect a piping system, valves, manifolds, instrumentation, gas tanks, liquid storage, or anything else from cold weather or depreciation in efficiency, Powerblanket technology can enable you to do so with greater ease and dependability.

 

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