How Can I Prevent My Propane Tank from Freezing?

How Can I Prevent My Propane Tank from Freezing?

Propane tanks will freeze up when the ambient temperature drops below -44°F. This is because propane has a boiling point of -44°F. If the temperature is not greater than -45°F, your propane will not vaporize, and your tank will freeze. However, as the temperatures drop, and the volume of propane in your tank drops, as will your pressure. If you do not have a heating source, it is important to keep your propane tank as full as possible at all times, to avoid freezing.

Pressure Rates

Another situation that can cause a propane tank to freeze up is pressure rate. Drawing more pressure than your tank is designed for, or pulling large amounts of pressure in a short amount of time will result in freezing.

Keep It Full by Keeping It Warm

You can prevent your tank from freezing by keeping it full, which means filling your tank more often. This option may be expensive and annoying.  Or, you can look into heating systems. When researching ways to heat propane, safety is key. Try to find a heating method with safe heat, such as a heating blanket, or an insulated blanket, depending upon the amount of pressure needed. It is important to know how many watts are necessary to obtain the PSI levels desired or required.  If it is not possible to calculate this yourself, you will want to look for a solution that can provide that information for you before you make the investment.  Look for a heating solution that offers consistent heat and complete coverage.

Remember This

  • If possible, protect your tank from the elements
  • When the temperature drops, the pressure drops
  • The molecules in propane move rapidly as temperatures increase and slow down as temperatures decrease
  • Maintain a desirable tank pressure and avoid freezing with a heating source

 

No Open Flames

It is always important to remember when searching for a solution, to avoid open flames. Do not, under any circumstances, warm your propane tank with an open flame.  Propane is a highly flammable gas and heating it can be extremely dangerous. Also avoid products that are not temperature controlled, overheating a propane tank can cause the pressure valve to blow, which will create a leak in your tank.

Freezing Temperature Solutions

Cold weather often has adverse effects on equipment and materials, especially when the job requires everything to go smoothly. Without an effective solution to these freezing temperature problems, projects stop, time and money are lost, and jobs suffer. Powerblanket is driven to provide the best heating and cooling solutions no matter the industry or project.

Powerblanket drum and barrel heaters keep materials viscous.  Powerblanket concrete curing blankets ensure that the pouring season will go well into winter, preventing improper curing. And Powerblenkt heated propane wraps and blankets maximize the efficiency and longevity of your resources. Our goal is to provide total temperature control for every process and every project, enabling you to do what you do best, regardless of the temperature outside.

Learn more about how to care for your propane tanks with our complete propane guide or get more information on our propane tank heaters:

Propane Guide

Propane Tanke Heater Spec Sheet Download Now




Keep Propane Tanks from Freezing with a Propane Tank Heater

If you rely on propane for year-round operations, then you already know what a headache winter weather can be. If you have a cold propane tank as a result of dropping temperatures, you’re going to lose a lot of efficiency. Thankfully, there’s a simple solution to keeping your propane tank from freezing, and the solution is something some refer to as a propane tank blanket.

 

Keep Propane Tanks from Freezing with a Propane Tank Heater 1

Propane Performs Best Under Heat

Did you know that propane can freeze up completely if the ambient temperature drops below -44° F? Granted, -44° F is pretty darn cold, but in terms of gases, it’s a rather high freezing point. As cold as this temperature is in general terms, there are regions North America that experience extremes within this range and even lower, and if you operate a propane tank under these conditions without freeze protection, catastrophe is inevitable.

Worst-case scenario aside, propane-tank efficiency will fall substantially as the temperature drops, even if it never plummets as low as -44° F. As the temperature drops, so does the pressure in your propane tank, and the pressure in your propane tank coincides with the volume of propane you have to work with. As pressure drops, not only will the volume of your propane deplete, but your extraction rate (how quickly and smoothly you can extract propane from the tank) will suffer as well. If you don’t have a heating source to assist in the pressure maintenance of your tank, then you’re going to have to keep it as full as possible in order to keep it working, even if temperatures are mildly cold.

 

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More On Propane Extraction or Pressure Rate

Cold weather is the most common dilemma facing propane-tank failure, but it isn’t the only one. Another cause of propane tank freezing has to do with the rate of extraction, or the pressure rate. If you’re drawing out a substantial amount of propane from your tank in a short amount of time, then you could cause the tank to freeze and ice up. This is assuming, of course, that you don’t have a heat source to assist with the problem.

Filling your propane tank more often isn’t going to solve a problem like this. And to be quite frank, it’s only a Band-Aid for cold weather dilemmas as well. No, the only real solution to both problems mentioned here is to keep your tank at the ideal temperature, regardless of outside forces. The safest, most efficient way to do this is to employ an external heating system that both insulates your tank and adds regulated and controlled heat to the exterior service.

In the case of heating propane, SAFETY IS MOST IMPORTANT. Propane, as we’re sure you know, is a highly flammable gas, so using any old make-shift solution isn’t safe. On the other hand, using a heating solution design specifically for the process, one that is certified and pronounced safe by reputable, third-party testing laboratories is the only way to go. With that said, let us introduce you to the Powerblanket® Propane Tank Heater.

 

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Powerblanket® Propane Tank Heater

Powerblanket has the best propane tank heating solution on the market. And we aren’t just saying that because we are Powerblanket. No, we’re saying it because we know of no other company that puts more thought, time, and testing into such a product offering.  Our heating blankets will help maintain pressure and efficiency on just about any size tank.

What’s more, if your tank isn’t the common propane unit, well, that’s no problem. Our custom approach to heating solutions can tailor a blanket to fit your specific dimensions and needs. In addition to this, and most importantly, our product is safe! All Powerblanket heating blankets are certified with ETL certification to the highest standards of safety and efficiency.

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Benefits of Powerblanket Propane Tank Heaters:

  • Increase performance and efficiency of propane tanks
  • Provide even heat distribution
  • Save money by optimizing gas and material usage
  • Safety certified by UL/CSA/CE
  • Eliminates unnecessary cylinder refills in cold weather

 

[call_to_action_2 style=”1″ header=”Propane Spec Sheet” content=”Download the Propane Spec Sheet Today” buttontext=”Download” background=”#FF0000″ background_hover=”#FFFF00″ url=”http://go.powerblanket.com/propane-tank-heater-product-slick-download” target=”_self”]

 

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Learn more about how to care for your propane tanks with our complete propane guide:

Propane Tank Guide

Process Heating Engineering: Vanilla Beans

Process Heating Engineering:  Vanilla Beans

Often, when your industry is unique, there is not a ready-to-ship solution for your specific process heating needs.  Powerblanket’s process heating engineering uses ingenuity and Powerblanket technology to solve the temperature needs of many different companies throughout many different industries.

Powerblanket is currently working with Tahitian Gold, vanilla producer of choice for master chefs and culinary institutions, gourmet cooks and food connoisseurs, to find the best process heating engineering solution for their vanilla beans.

The Heating Problem

Tahitian Gold has vanilla beans that require heating before processing, and they do not currently have an effective means for consistent, safe heating. Right now, Tahitian Gold is testing various Powerblankets for buckets, barrels, totes and even a flat blanket to determine which process heating solution is most effective for their current temperature needs.

While this is not an overly complicated process heating dilemma, the mass of the beans and uncontrolled air gaps, along with awkward sizes and complex temperature and wattage requirements cause problems with consistent heating.  Hence, the reason for testing multiple Powerblanket options to ensure optimal results.

Each Powerblanket option provides concentrated heat to help consistently heat the beans throughout each container.

Powerblanket will approach your process heating needs with creativity built around your heating requirements.

Process Heating Engineering: Tank Heaters

Process Heating Engineering: Tank Heaters

Powerblanket® Engineer Favorite #2


The second installment of the Powerblanket Engineer Favorites comes to us from Coastal Drilling.  Coastal Drilling is a drilling company serving the South Texas drilling market, providing both daywork and turnkey contracts along with operating inland barge rigs in the shallow waters of the Gulf Coast.

An Oily Problem

In the winter when the three phase horizontal separator used during drilling operations was not being used, or the contents weren’t constantly flowing, the dirty oil water froze, consequently plugging the pipes. This halted operations until they could melt the blockage with torches.

The Need for Custom

Previous to discovering Powerblanket, Coastal Drilling used torches as the best possible solution because nothing premade could resolve this frozen dilemma.  A blanket for this kind of tank required multiple cut outs in order to fit properly and to apply heat to as much surface area as possible.  Powerblanket engineers had an immediate hurdle to jump, as there were no technical drawings of the tank to help create the design.  Instead, the team scanned the tank with a 3D scanner, which allowed for the correct location of each cutout.

Powerblanket Solution

Powerblanket provided Coastal Drilling with custom made heating blankets that wrapped the tank with the necessary cutouts. The size of the tank required two separate heating blankets. Two heating blankets allowed for an easier installation, and it allowed the designers to put more power into the blanket to ensure enough power to keep up with the cold winter temperatures.  Now, operations did not have to stall for the water to thaw, consequently saving Coastal Drilling time, money and headaches.

Custom Solutions:  Tank Heaters

Powerblanket Tank Heaters maintain temperature, heat, provide freeze protection, and/or optimize flow for viscous and temperature sensitive materials.

Why Choose Powerblanket Tank Heaters?

  • Maintain optimal temperatures for temperature sensitive materials
  • Custom designed to fit any tank and/or process heating engineering projectprocess heating engineering
  • Provide ultimate freeze protection
  • Available in 120, 208 or 240VAC
  • Enjoy the peace of mind that your valuable materials are protected

Powerblanket Engineer Favorite #1

POWERBLANKET® ENGINEER FAVORITE

Over the years, Powerblanket engineers have used their ingenuity and Powerblanket technology to solve the temperature needs of many different companies throughout many different industries.  In the Engineer Favorite Series we will explore a variety of projects with unusual challenges and the Powerblanket solutions that saved time, money, and/or headache for our clients.

#1: No Off-the-Shelf Solution

Often, when your industry is unique, or your product very specialized, there is not an off-the-shelf solution for your specific temperature control needs.  In these cases, Powerblanket engineers take a hands-on approach to creating a custom solution just for you.

THE PROBLEM

Recently, an aerospace company had a carbon fiber mold with very specific heating requirements.  Because of the large mold, they needed to monitor and track the temperature at multiple points across the table to ensure that it did not get too hot.  In addition, this company used a custom-sized table with very specific power requirements.

 

CUSTOM CONTROL AND HEAT

Powerblanket designed and built the heating element and a control system that would monitor and log temperatures at four different spots on the heating element. The controller made it possible for the company to set a desired temperature. A USB memory stick contains the logged temperature data, allowing them to document the process and provide data if required by their customer.

This control system was something they needed, but it was outside of their area of expertise.  On top of that, they needed a large heating element which is difficult to come by. Powerblanket provided the exact and precise control needed, as well as the exact heating element required in the form of a flat blanket.

They can now type in the desired temperature and the blanket will take it up to that temperature. They need no second system for tracking and logging the temperature data. In the end, this Powerblanket custom heating and control solution simplified their process.

CUSTOM HEATING SOLUTIONS

Powerblanket engineers solve every kind of temperature problem from simple to very complex. Our expertise guarantees satisfied customers in a very short turnaround time, often in less than 14 days from design to delivery.  

We have created solutions for:

  • Frac tanks
  • Truck mounted propane tanks
  • 500 gallon gravity flow tanks
  • Pipes and manifolds
  • Valves and instrumentation
  • Hoppers
  • Large tanks
  • Wind blade epoxy curing

. . . and many more

IBC Heater Solutions for Sensitive Products

IBC Heater

IBC Heater blankets are an excellent temperature control solution for your sensitive products.

Simplify with an IBC (intermediate bulk container) Heater Jacket

Most chemicals and industrial supplies have stringent storage and temperature requirements. Cold temperatures can be particularly troublesome. If you store chemicals or other industrial supplies in large totes, it’s difficult to find an effective heating solution. How do you keep an IBC/tote tank, full of chemicals, at optimal temperatures? Do you store chemicals and/or other temperature-sensitive materials?  Are you concerned about freeze prevention or temperature control?   Rather than hope that your stacked IBCs keep each other warm, invest in a solution that will save you time, money, hassle, and preserve your sensitive products.

IBC Heater Solutions

Powerblanket has the solution. Powerblanket IBC heater blankets provide safe, consistent heat, ensuring your totes are stored at optimal temperatures. Our standard IBC heater blankets  fit 250 gallon, 275 gallon, 330 gallon, 350 gallon, 450 gallon and 550 gallon totes.

 

Powerblanket IBC Heater Jacket Cross Section

A Powerblanket IBC heater offers consistent, and regulated heat distribution at a fraction of the cost of other IBC heater alternatives.  The advanced insulation prevents heat loss and will protect down to -40°F/-40°C.  The heating element within the blanket allows for more surface area contact, conserving energy and greatly reducing hot and cold spots.  

IBC HEATER

All Powerblanket IBC Tote Heater models come with an insulated top which reduces heat loss from your application.

  • Designed to be durable and weather resistant
  • Safely heat and protect a wide variety of chemicals and materials
  • Includes adjustable digital thermostatic controller
  • Provide an insulated full-wrap design
  • Provide easy access with a removable top
  • Deliver uniform heat to temperature sensitive products
  • Preserve expensive materials without scorching or burning
  • Prevent waste by maintaining consistent temperatures
  • Raise material temperatures as high as 145 ºF / 62 ºC (± 5 ºF/3 ºC), depending on ambient conditions
  • ETL certified to UL and CSA safety standards

IBC HEATER

Frozen Ground: Understanding How and Why it Freezes

On December 31, 1967, the Green Bay Packers and the Dallas Cowboys competed for the NFL Championship in Green Bay, Wisconsin. They played in temperatures as low as -25° Celsius (-13º Fahrenheit). The players noticed that the field became so hard their cleats could not dig into the normally soft soil. They slipped and struggled to stay upright. Why? The ground had frozen solid. This historic game is known as the Ice Bowl.  Frozen ground played havoc with the game.

Frozen Ground

Frozen ground occurs when the ground contains water, and the temperature of the ground goes below 0° Celsius (32° Fahrenheit). More than half of all the land in the Northern Hemisphere freezes and thaws every year, and is called seasonally frozen ground. One-fourth of the land in the Northern Hemisphere has an underground layer that stays frozen all year long. If the ground remains frozen for at least two years in a row it is called permafrost.

What makes the ground freeze?

When ground is frozen solid, the water between the rocks, soil, and pebbles, and even inside the rocks, has frozen and becomes pore ice. So officially, the ground freezes when the water in the ground becomes ice.

How does the density of water affect frozen ground?

When water turns into ice, it can expand with great force and cause the ground to swell. In areas with a cold winter season frozen ground can damage roads. For example, water turning to ice under roads sometime creates frost heave. The expanding ice pushes up the road and creates a hump, which later, after a thaw, will create potholes  and sunken sections in a roadway.

The ground below is not all the same temperature

When the temperature of the ground drops below 0° Celsius (32° Fahrenheit), it freezes; however, the ground temperature can be different from the temperature of the air above it. Layers deep within the ground may be colder or warmer than layers near the surface of the ground.

The top layer of ground may respond to conditions on the surface, but the layers below may not change as quickly. On a warm summer day, the surface of the ground absorbs  heat and becomes hotter than the air. But the temperature a few feet underground may be much lower than the air. It is the opposite in the winter; the surface of the ground cools, but the layer deep underground may stay warmer than the surface. The upper layer of ground stops heat from moving between the cold air and the deeper layers of the ground, insulating itself.

The ground is not the only thing that insulates itself from the air. For example, imagine a lake on a hot summer day. The first few feet of the lake will be warm. But closer to the bottom of the lake, the water will be much cooler. The Sun’s heat has less effect on the water deeper below the surface. This layering of temperatures is called a temperature gradient.

The type of soil in an area also affects how the ground will store heat. Loose soils like sand have more space for water and ice forms more easily. Dense soils with small particles do not have as much space for water. Clay, for example, does not freeze as easily as sand.

How deep does the ground freeze?

The depth of frozen ground depends on the length of time the air is cold. The longer the cold period, the deeper the ground will freeze. But the depth of frozen ground is limited, because Earth is warm deep inside.

Most of Earth’s heat comes from the Sun (Figure 1). The ground stores a lot of the Sun’s heat and reflects the rest into the air. Snow and ice are light colored and reflect more heat away. Ocean water and bare ground reflect less heat, instead absorbing it. This transfer of heat between the ground and the air is called the surface energy flux.

energybalance_small

Figure 1. This diagram shows how the Earth’s atmosphere and the ground reflects and absorbs the Sun’s energy.

Credit: NASA Atmospheric Science Data Center

 

Heat is also coming from the inside of the Earth. The Earth’s core is very hot, and its heat moves towards the surface–geothermal heat flux (Figure 2).

insideearth

Figure 2. Deep inside, the Earth is hot. The mantle and liquid outer core are molten rock. The inner core is solid, but it too is hot. This heat moves through Earth’s layers to the surface.

Credit: Lawrence Livermore National Laboratory

 

Heat from volcanoes, rivers, lakes, and other sources can also spread through the ground. This heat keeps some areas unfrozen, even though surface temperatures are low.

In general, deeper permafrost is very old. One researcher found that the deepest part of the permafrost underneath Prudhoe Bay, Alaska, is more than 500,000 years old.

How does the local landscape affect frozen ground?

Temperature swings, seasonal changes, and location are not the only things that affect frozen ground. Snow, soil, plants, and other aspects of the local landscape also affect frozen ground.

Snow

A thick layer of snow acts like a blanket so that heat does not leave the ground. Only a thin layer of ground will freeze under a thick layer of snow.

Soil type

Some soils freeze more easily than others. Light-colored soils freeze sooner and stay frozen longer than dark soils. Light-colored soils and rocks reflect sunlight, keeping the ground cooler.

Peat

Peat is soil that forms when dead plants do not decompose all the way. Peat is found in marshy areas that form when the active layer thaws. The ground under peat is usually colder than ground not covered by a peat layer.  In the winter, peat freezes and allows heat to leave the ground. Because the heat escapes, more frozen ground and permafrost form.

Plants

In the summer, plants keep the soil underneath them cooler because they block some sunlight from reaching the ground. Evergreen trees especially keep the ground cooler. Evergreen trees do not lose their leaves in the winter. This means that the trees block sunlight from warming the ground. Plus, their branches block snow from reaching the ground underneath. The bare ground loses heat more easily. Permafrost often forms under evergreen trees.

Slopes

Hillsides and mountain slopes can affect frozen ground and permafrost.

If a slope gets more sunlight because of the way it faces, the ground will be warmer and will be less likely to freeze. In the Northern Hemisphere, slopes that face south, towards the Sun, get more sunlight than shady slopes that face north. The opposite is true in the Southern Hemisphere.

Steep slopes are likely to contain frozen ground. The steepness of the slope affects how much sunlight it gets. Steep slopes do not get as much direct sunlight, so they are colder. Steep slopes do not hold snow cover very well, so the bare ground loses more heat. Wind direction also affects whether frozen ground forms. If a slope faces into the wind, the ground will lose more heat. Plus, the wind will blow snow away making the ground even colder.

Lakes and rivers

Lakes and rivers are sources of heat in cold places. The water is warmer than the surrounding air and can keep the ground beneath it warmer in the winter. Lakes and rivers might not have frozen ground under them. Or, they might have a thicker active layer compared to nearby land.

The Powerblanket® Solution for Frozen Ground

Frozen ground is a reality many industrial companies must face.  The high watt density in Powerblanket Ground Thawing Blankets helps tackle the difficulty of thawing ground in harsh climates.  Use a Powerblanket ground heater to save time, money, and stress.  

 

“Your blankets are absolutely excellent. Thanks to the Powerblankets, we were able to quickly thaw the ground and complete our job. In fact, we estimate a savings of 10 hours per site equaling a savings of $5,000 already. Calculating this to our thousands of sites, the savings is huge! We are excited about the time and money Powerblanket has saved us and look forward to future savings.”

—Kim Herman OSP/COEI Operations Manager Precision Utilities Groupfrozen ground

 

Why Choose Powerblanket Ground Heaters?

  • High power density thaws frozen ground
  • Quickly remove frost prior to concrete pour
  • Melt snow and ice from roofs, walkways, and construction areas
  • Easily installed and removed
  • Provides higher heat control when combined with a thermostatic controller
  • Saves time, money, and labor

learn-more-ground-thawing-01

 

“All About Frozen Ground.” National Snow and Ice Data Center. Accessed 20 December 2016. https://nsidc.org/cryosphere/frozenground.

Heated Walkway Mat-NEW!

HEATED WALKWAY MATsummersteplogo2016-02

What is more beautiful than fresh, untouched snow in morning light?  A clear walkway that you didn’t have to shovel or salt!  Snow is beautiful, but that beauty comes with a cost: shoveling, slippery stairs, ice, repeat.  Many home and business owners would love a quick winter fix. Powerblanket is pleased to announce the newest member of the PB family that will make your winter snow maintenance a breeze: the SummerStep™ heated walkway mat.

 

CLEAR A PATH WITHOUT THE SIDE EFFECTS OF ROCK SALTheat-step-5-cob

While rock salt may be the most economical solutions for snow and ice accumulation, rock salt can cause problems for pavement, concrete, and vegetation.  Rock salt can seep into the porous surface of your concrete and make a home inside. This makes the concrete more prone to deterioration. Salt crystals inside of concrete also draw water toward them, increasing the saturation potential of concrete by 9%. Depending on the thaw/freeze cycle of your winter, your concrete could experience some significant damage.  Asphalt surfaces, brick and stone used in home walkways, and landscaping also suffer from the salt/water infiltration and freeze/thaw cycles, though not quite as much as does concrete.  Since plants cannot “sweat off” salts like animals, they have to shed leaves/twigs. Salt also reduces soil quality and attracts water to itself, which makes it harder for root systems to pull the water into the plant.

With the SummerStep heated walkway mat, these environmental side effects are completely avoided.  Save your concrete, pavement and vegetation.

SNOW MELTING MATS

heat-step-4-cobSummerStep™ heated snow mats are ideal for both residential and industrial applications.  Using the same technology as the Powerblanket, the SummerStep heated walkway mat uses radiant heat to clear the path of ice and snow.  Snow and ice have the potential to lead to many hazards that delay productivity, increase cost, and cause accidents.   Prevent those hazards and the accumulation of additional ice and snow with SummerStep.  Enjoy the convenience of a portable snow melting mat that is designed to be outside all winter long. SummerStep™ outdoor snow melting mats keep stairs, doorways, ramps, walkways and alleyways safe and secure from slip and fall accidents. Prevent hazards created by icy winter weather when you use these snow traction mats.  

  • Save time and money
  • Keep walkways clear of ice and snow for your safety
  • Environmentally safe, requires no chemicals
  • Durable and long-lasting
  • More convenient than shoveling snow
  • Peace of mind warranty
  • Reliable. Even in the worst conditions, SummerStep keeps the path clear
  • The ONLY snow melting mat made in the USA

Stairs, sidewalks, driveways, ramps, doorways, and narrow walkways remain free from snow when you use SummerStep snow melting mats.

 

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Ground Thawing Blankets: Prep Frozen Ground with Powerblanket

When it’s cold and the ground is frozen, your job suffers.  Thaw frozen ground and get back to work quickly with Ground Thawing blankets from Powerblanket 

Winter is an interesting beast, especially for those who make their livelihood working outside.  Often prep takes longer than the actual job itself.  Powerblanket has considered the difficulties and delays associated with cold and freezing temperatures and has created a solution.  With Powerblanket’s patented heating technology you can prep the ground with little to no effort or supervision on your part. 

Ground Thawing for Commercial Plumbing

A south-central Utah plumber said, “I wish I had known about Powerblanket’s ground thawing blankets a couple years ago.  We had a job in Mount Pleasant that got so cold that we couldn’t dig.  We started laying out thermal blankets every night to avoid the hard freeze that happened overnight.  We had to layer the thermal blankets in order to keep the ground warm enough to work each morning.  Our progress was slow and labored, and we never knew what we would find at the job site each morning.  It woudl have been so much easier if we had had Powerblankets.”

Some industrial companies also try heating the ground with massive coils or large heating systems, which becomes expensive and cumbersome. This approach requires rental fees, transporting equipment, and a bit more money than the bid allows.  Your ground thawing blanket can be used over and over on any frozen job you have.

The high power density in Powerblanket Ground Thawing Blankets helps tackle the difficulty of thawing ground in harsh climates. This line of Powerblanket flat blankets has a higher power density and hotter temperature than our concrete curing blankets. The higher temperatures are ideal for ground thawing applications and curing epoxy or resins.

Why Powerblanket Ground Thawing Blankets?

  • High power density thaws frozen ground quickly
  • Remove frost prior to concrete pour
  • Melt snow and ice from roofs, walkways, and construction areas
  • Easily placed and removed
  • Can be used to cure epoxy and resins

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How Heat Cools: High Heat Applications from Powerblanket

OMNIA Nightclub San Diego looks out over the Gaslamp Quarter and is the jewel of San Diego nightlife.  Conceptualized around the elements of opulent, classic design and modern technology, OMNIA is a stimulating nightlife experience.  The nigowerblanket400drumhtclub features a variety of musical talent spanning diverse genres for an all-inclusive nightlife experience.  It is a nightlife destination not to be missed.

While OMNIA is a feast for the senses unlike any other, much takes place behind the scenes to make that sensory feast happen effortlessly.  The lights, the sound and the smoke must be operating at their peak and OMNIA Nightclub San Diego knew their Cryo System was not reaching its full potential.  They needed stronger, colder jets of CO2 and turned to Powerblanket for help.

Omnia night club found Powerblanket through Salvin Design. Salvin Design manufactures C02 tanks for special effects. When they presented their problem, the Powerblanket engineers ran some calculations to determine the heat needed to maintain optimal pressure to give the best effects possible. The Powerblanket 400™ became the obvious choice.

“We use the Powerblanket 400 here at OMNIA Nightclub San Diego in an indoor application to provide extra power and performance with our Salvin CO2 Cryo System.  The Powerblanket significantly improves the output and quality of our Cryo System by creating and helping to regulate high pressure in our CO2 bulk tank.  The results are stronger and fuller CO2 plumes, which keeps our patrons cool and looks incredible!”  Andrew Miller, Technical Manager ,OMNIA Nightclub, San Diego

 

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Epoxy Curing: The Economic Approach

Epoxy curing has its challenges. Most resins for composite construction need post curing heat assistance. There are different approaches you can take for post curing temperature control. But of all the tactics and options available, there are really only two kinds: those that cost a lot of money and those that don’t.

 

Post Curing Epoxy Resins

When it comes to epoxy curing, most every epoxy resin, especially those used in composite and carbon fiber construction, has to cure and post cure at high temperatures. Normal ambient temperatures, even during hottest summer months, are never enough. Take Gold Coast Yachts for example. Gold Coast Yachts manufactures high-end, carbon-fiber yachts. Their assembly process used to involve a very expensive and time-consuming procedure for post curing the large carbon frames.

Before Gold Coast starting using Powerblanket® Curing Blankets, they had to post cure their carbon fiber structures in large ovens. But get this; they had to construct those large ovens themselves. When you have to post cure structures as large as Gold Coast does, you’re not going to find a curing oven big enough. Instead, Gold Coast had to essentially construct rooms around the carbon-fiber body, so they could then pump enough heat into the enclosed space for the post cure to set properly. If this sounds expensive and time consuming, it’s because it was.

Once Gold Coast started using our curing blankets, however, they began saving thousands of dollars and hours (even days) worth of time. We were able to customize the right size curing blankets for them to use in insulating and heating their structures for post curing perfection.

Big yachts made of carbon fiber aren’t the only large-scale dilemmas for epoxy curing. We also have several clients in the wind turbine business who use our blankets to cure the seams in those gigantic blades that go on the wind mills we all see generating so much electricity. Imagine trying to find or build an oven for one of those.

Now, the question is: what can our curing blankets do for your curing needs? Whether you have big or small parts to cure and post cure, Powerblanket curing blankets can save you the time and money associated with curing ovens. Curing ovens are expensive, and they’re limited in size and transportability. Our curing blankets, on the other hand, have no such limitation and are much, much easier on the pocket book. We have many standard sizes and we can quickly design and build custom sizes at a very reasonable cost. So when you have curing needs, look no further than here.

 

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Freeze Protection for Chemical Injection Tanks

Chemical injection tanks can be found all over the oil piping and drilling industry, as well as in water treatment facilities. In fact, they can be found in many different sectors for many different reasons. But as versatile as they are, a chemical injection tank is no match for cold weather, not on its own at least.

 

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A Poly-Mart Chemical Injection Tank https://poly-mart.com/chemical-injection-systems/

Chemical Injection Tanks and Freeze Protection

The big poly containers you see strewn all over the oil fields and other similar locations are truly helpful when it comes to storing and accessing the valuable liquids they hold. But you may have noticed something else about them, the same thing we noticed ourselves. That “something” is the obvious fact that they are basic, high-grade plastic containers. And as basic, high grade plastic containers, they have no insulating qualities.

Perhaps you’re thinking: so what if they aren’t insulated? Well, for a portion of the year this fact isn’t a game changing one, but for other parts of the year, it is. Think of the problems that could arise come winter. Chemical injection tanks are commonly used to maintain flow, to reduce corrosion, and to improve operations associated with the treatment of fluid sources. This is why these tanks are so often found in the oil field and at water-treatment facilities. The chemicals stored inside of them are often temperature-sensitive liquids, and if these liquids freeze under adverse conditions, so does the process they enable.

To counteract this problem, Powerblanket offers custom heating solutions for chemical injection tanks. Whatever the size or shape of you injection tanks, Powerblanket’s custom solutions team can design a durable heating blanket for it, a blanket that will be easy to install when you need it, and easy to remove when you don’t.

Our proprietary blend of material and technology produces a heating solution that wraps your injection tank in a durable insulating blanket that spreads electrical heat evenly and safely throughout the entire application area. So when it comes to chemical injection tanks, don’t leave them out in the cold. Give us a call today and get started on a custom solution that meets your needs.

 

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Custom Heating Solutions for Welding Prep

Prepping pipes and other surfaces for welding can be a real challenge regardless of the ambient temperature. The surface needs to be hot for welding, and that’s why Powerblanket has created custom heating solutions for welding prep, to enable preheating for just about any welding job.

 

Heating Solutions for Welding PrepWelding Prep: Bringing the Heat

When it comes to prepping any metal surface for welding, specifications may require the surface to be hot before you begin. If it’s not, you’ll run into problems. If the metal isn’t hot enough before you start welding, it will affect the cooling rate of the weld, and if the weld cools too quickly the metal could go into shock and cause fabrication hydrogen cracking.  When you preheat and postheat the metal it allows for better hydrogen diffusion, as much as 1000 times more diffusion at 250 °F (121 °C) versus room temperature (68 °F, 20 °C). As more hydrogen diffuses after the weld is complete,  the risk of cracking is significantly reduced.

Preheating pipe can be achieved through various means. Some of these include: furnace heating, torching, electrical strip heaters, induction heaters, and radiation heaters. Whatever you do to preheat your metal, it’s imperative to do so properly. Having the needed monitors and controls in place will allow you to maintain the necessary interpass temperature to make certain the surface doesn’t drop below the necessary preheat range.

Can you do this with traditional preheat methods such as torching and induction heaters? Well, it’s not impossible, but it is tedious and tricky. That’s why we eliminated all the guess work at Powerblanket to bring you an innovative heating solutions for welding prep. With the Powerblanket 400 custom heat blanket, we can build you a quick and easy-to-use preheat product that you can use for your specific welding needs.

 

Powerblanket 400:

  • Up to 300 watts per square foot
  • Temperatures up to 400 °F (204 °C)
  • Durable silicone-coated, fiberglass shell
  • Utilizes high efficiency aluminum heat-spreading technology
  • 120/208/240 VAC options available
  • Ideal for epoxy curing, welding prep, manufacturing processes, and much more
  • Integrated temperature control, for precise control ask about our temperature control options

 

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Grave Digging and Ground Thawing

We’re gradually approaching warmer weather now, but it’ll still be some time before the ground thaws and makes digging a lot less difficult. That’s why we’d like to introduce you to our Ground Thawing Blankets. For those in concrete, grave digging, utility maintenance, or any other digging / ground-prep-related project, Powerblanket® Ground Thawing Blankets can be a really big help.

 

image-ground-thawing-blanketsFrom Grave Digging to Concrete Prep

Whether you’re laying concrete or preparing a funeral plot, our ground thawing blankets can make the process a whole lot easier. Powerblanket Ground Thawing blankets help to thaw frozen ground prior to digging. And in the case of preparing ground for a funeral in the winter or early spring, ground-thawing assistance can make the process run a lot smoother. Here are some words from a satisfied customer who used our ground thawing blankets for their business:

“Your blankets are absolutely excellent. Thanks to Powerblanket, we were able to quickly thaw the ground and complete our job. In fact, we estimate a savings of 10 hours per site, equaling a savings of $5,000 already. Calculating this into our thousands of sites, the savings are huge! We are excited about the time and money Powerblanket has saved us and look forward to future savings.”

Our patented blend of technology and our use of durable materials enable us to deliver high watt density throughout the entire area of application, making ground thawing through electrical heat transfer safe and highly efficient. So when it comes to preparing a plot for burial, use our ground thawing blankets to make the task much easier.

 

Why Powerblanket® Ground Thawing Blankets?

  • High watt density thaws frozen ground fast
  • Quickly remove frost prior to digging
  • Melt snow and ice from ground prior to digging
  • Easily installed and removed
  • Easily transportable
  • Safe and certified to national safety standards

 

Some Things to Remember

Remember that thawing ground goes a lot faster if you first manually remove as much snow and ice as you can.  If you have a foot of snow, remove it all, then apply the blankets.  A foot of snow can add a day to the process if not removed first.

Secondly, thawing frozen ground through a layer of grass can be problematic.  The grass tends to hold the blanket up and away from the frozen ground, making the thawing process much longer than it would be with bare ground.  If a Powerblanket ground thawing blanket is left in place too long, it WILL kill the turf. So if keeping the turf healthy and intact is the goal, then don’t use a ground thawing blanket. However, if you’re trying to thaw the ground for digging purposes, then remove the grass first.

 

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Powerblanket® Hot Box and Curing Blankets for Post Curing


When it comes to post curing, maintaining ideal temperature is a must. And if you’re post curing small to medium sized parts, then you may find yourself using expensive ovens, or else taking a whole lot of time and money to build your own. Thankfully, you don’t need to do either of these with the Powerblanket Hot Box on hand.

 

Hot BoxThe Powerblanket Hot Box

Our Hot Box product (sometimes referred to as a Bulk Material Warmer) works great at maintaining the needed temperature for post curing small to medium sized parts. Its durable construction allows for secure and lasting installation, while its ease of setup makes it transportable and storable. The Powerblanket Hot Box can be easily assembled, disassembled, and reassembled. It gives you the option of bringing your parts to the Hot Box or bringing the Hot Box to your parts. Our Hot Boxes hold product at a temperature of up to 120° F, and the optional adjustable thermostatic controllers allow temperatures to be controlled with precision.
So if you need to keep your epoxy cures at temperature for prolonged periods of time, a Powerblanket Hot Box just might be the thing for you.

 

hot-box-one-cordOur Premium Hot Box (HB64PRO-1440) Offers:

  • A larger footprint (48” x 48”)
  • An internal steel frame (48” internal height)
  • The highest wattage (1440 Watts)
  • A controller for precise temperature regulation

 


9 Things to Consider in an Epoxy Curing Solution 2Post Curing with Powerblanket Curing Blankets

Of course, after talking about the Hot Box, you may be thinking: “yeah, but what if what I need to cure is bigger than 48” x 48”? Well, there are two simple answers to this question. Depending on your application needs, we could build a custom size Hot Box for you. But if one of our flat curing blankets would work better, we would certainly suggest this as an option.

If you have curing needs that go well beyond what our Hot Boxes can handle, in regard to size and temperature, then our curing blankets are the ideal answer. Our high-temp flat blankets have high watt densities and produce higher temperatures for post curing epoxies and resins that require ranges beyond 100° F – 120° F, up to 400°F.  What’s more, these blankets can be made to cover large areas simply and effectively. So whether it’s carbon fiber construction, wind blade repair, floor coatings, or some other resin post curing application, Powerblanket has a solution for it.

 

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Concrete Blankets From Powerblanket®

Cement Curing Blankets

Cement curing has always been a challenge in cold weather. Historically, experts have employed many different methods in order to aid in and speed up the curing process. Some methods are better than others. The best, in our opinion, is using concrete curing blankets from Powerblanket. Here’s why:

Concrete Curing Blankets

 

Why Electric Curing Blankets?

When placing concrete in cold weather, protecting the asset (the concrete) is not optional. For years now, experts have used insulated blankets to both protect the concrete and speed the curing process at the same time. Concrete cures due to a chemical reaction that generates heat as a byproduct. So insulating the concrete allows that heat to be trapped and used to aid in the curing process. Concrete cures fastest in very warm conditions, so this makes the use of an insulated blanket a practical and theoretically sound practice.

Of course, the use of traditional concrete curing blankets isn’t the only method employed among professionals. Other common curing interventions include:

  • Chemical additives
  • Hydronic heating systems
  • Electrically-powered concrete curing blankets
  • Poly/tarp cover with forced air heat applied

Sometimes the circumstance will allow for the luxury of a postponed pour, in order to take advantage of an expected temperature change.  But more often than not, schedules and deadlines make it imperative to institute curing assistance to get through less-than-favorable weather.

This is where Powerblanket Concrete Curing Blankets come in. As much as traditional curing blankets aid in protecting and accelerating the curing process, Powerblanket curing blankets provide both insulation and heat, protecting and accelerating all the more. Our patented blend of technology delivers an even distribution of electrical heat to the surface area of the blanket, trapping the heat of the chemical reaction in the concrete and adding the additional heat needed to accelerate the process even further.

Since Powerblanket Cement Curing Blankets insulate and heat, they effectively accommodate the hydration of the concrete as well. How well do they really work? Take a look at our case study to see an example of curing nearly three times as fast with our blankets.

The technology behind Powerblanket curing blankets serves to achieve several primary objectives, including:

  1. Preventing damage as a result of freezing in the early stage of curing
  2. Producing sufficient, specified strengths in a timely manner
  3. Insuring durability and long-term structural integrity
  4. Keeping projects on schedule, regardless of weather

So before you’re faced with a project that must go on despite inclement temperatures, make sure you have a plan on how to protect your concrete and keep your deadlines met. When considering the options you have before you, we’re confident you’ll find our solution to be the best answer out there.

 

Read the Case Study for Evidence that Powerblanket Cement Curing Blankets:

  • Cured concrete 2.8 times faster than conventional insulated blankets
  • Cured concrete 1.7 times faster without adding additional heat (un-powered)
  • Produced cold weather concreting strength of 3,925 psi in 72 hours

 

Additional Features:

  • Maintain moisture throughout hydrating process
  • Maintain ACI compliance for cold-weather concreting

 

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Powerblanket® Custom Heaters

Custom HeatersCustom heaters are an absolute necessity to the year-round continuity of many different industries. However, getting the right custom heating solution for your particular application can be a challenge, not to mention a considerable expense. Thankfully, with Powerblanket custom heaters, you don’t have to worry about either of these speed bumps.

 

Custom Heaters The Way You Need Them

When it comes to customizing a heating product to an application that requires unique specifications, you can often equate the process to high costs and long turn-around times. However, with Powerblanket’s approach to custom heating solutions, you don’t have to worry about breaking the bank or waiting forever for a solution that you needed yesterday. In fact, Powerblanket can turn around a custom heating solution in two weeks’ time. (A lot of the time, we can even do it in one week.)

Powerblanket’s patented technology delivers safe and regulated heat to whatever you need to protect or heat.  Our easy-to-install, durable, and economical heating blankets can cover your assets in the coldest conditions and in the most demanding processes. If you can build it, store it, or use it, we can cover and heat it. The point is, Powerblanket custom heaters can be designed to insulate, protect, and regulate temperature on many, many different applications and in varying circumstances.

If you’re in need of a custom heater for a large storage unit, a tank, a cylinder, a valve, an instrumentation unit, a silo, a piping system, or any other conceivable application, it all starts with giving us a call or filling out a custom heater application. Actually, getting a customized heating solution from us is as easy as:

 

  1. Contacting us to tell us about the details and needs of your application. (Most of our custom projects start with a simple phone call to one of our reps. After that, you can send any and all information we’ll need to produce the proper heating solution for you. But if you want a more hands off approach, we can come onsite and get all the details on our own.)
  2. Having us design a custom heating solution for your application. (Whether you choose to send us information or decide to have us visit you onsite, we’ll get all the details and feedback we need from you so that our expert design engineers can design the right solution for you.)
  3. Having us build your custom solution and shipping it to you within two weeks. (Sometimes, we can even turn a project around in as little as one week.)

 

Powerblanket Custom Heaters Offer:

  • Quick turn-around (normally ships within one to two weeks)
  • The ability to answer varying levels of customization
  • Certification to UL and CSA safety standards
  • Easy installation and use

 

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The Powerblanket® RR-80 Barrel Heater: Product Spotlight

Whether you need to maintain temperature for chemicals, food product, paint and other coatings, water, or any other temperature sensitive material, Powerblanket Barrel Heaters are the ideal solution. What’s more, if you need to keep a liquid or other solution just above room temperature, our RR-80 Barrel Heater is just the thing you need.

 

The Powerblanket® RR-80 Barrel HeaterThe Powerblanket RR-80

The Powerblanket RR-80 is the perfect heating solution for keeping your barrel storage just above room temperature. With 120 Volts and 400/800 watts, the RR-80 rapidly ramps up to a max temperature of 80° F—give or take a few degrees of normal variance. (In case you’re wondering, the fact that this blanket Rapidly Ramps up to a fixed 80° F is the reason we call it the RR-80.)

Powerblanket® Rapid Ramp technology provides an accelerated heating time that quickly raises the temperature of fluids to 80° F. This rapid ramp happens in the initial phase, while the blanket is pumping out all 800 watts of heat. Once the blanket reaches 80° F, however, it brings the power consumption down to 400 Watts (or 3.33 Amps) in order to merely maintain 80° F. You see that’s one major benefit our technology has over traditional band heaters. Most band heaters will just keep heating your product until it’s far hotter than it needs to be. And even band heaters with thermostats are less than reliable, applying heat to only a small area of a  barrel.

On the other hand, the Powerblanket® BH55RR-80 Barrel/Drum Heater allows you to safely and efficiently control the temperature of whatever you’re storing in drums or barrels. Additionally, our barrel and drum heaters work with both steel and poly containers, you can use the same unit on both types, whereas, you usually need different silicone band heaters for  different barrel types

 

Powerblanket® BH55-RR-80 Barrel Heater Benefits

  • Cinch straps ensure a tight fit
  • An ideal solution for storing polyurethane spray foam
  • Energy-efficient
  • Safe for indoor and outdoor use
  • Water-resistant
  • Works on both poly and steel containers
  • Prevents product waste by safely maintaining consistent temperatures
  • Patented heat spreading plane eliminates hot and cold spots from forming

 

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Powerblanket at the 2016 SPFA: Showcasing Spray Foam Heaters

If you’re in the spray foam business, then you know what a big deal the SPFA convention and expo is. And since we at Powerblanket are in the business of keeping you in the spray foam business year round, we’re here again this year, at the 2016 SPFA convention in Orlando Florida, showcasing our spray foam heaters for cold weather application.

 

Polyurethane spray foamOrlando and Spray Foam

This year’s SPFA convention is being held today through the eleventh in Rosen Centre Hotel in sunny Orlando, Florida. Often times, when our minds turn to polyurethane spray foam, we think how efficient it is at keeping warm air in and cold air out (or maybe that’s just how we northerners think). So it might seem an interesting place to hold an insulation expo, in a city that rarely sees any cold temperatures at all. However, it’s important to remember that spray foam does just as well at keeping hot air out and cool air in (making it a must for those hot Orlando summers, as well as the mild Orlando winters).

Back to the cold weather topic now: we want to make sure everyone is aware that we have a booth at the SPFA convention again this year. We’ll be demoing out spray foam heaters at booth 823 for all attendees to see. So come on over at take a look for yourself at how we can keep you applying spray foam in the coldest conditions. In addition to this demo, we’ll also have one of our savvy engineers on hand to answer any questions you might have regarding the technicalities of our technology. “Ask an Engineer”…that what we’re calling it.

New to this year’s event, we’ve also teamed up with Dow Building Solutions to demo our heaters on their FROTH-PAK ULTRA tanks. This demo will take place at the Dow Building Solutions booth (booth 517). So whether you stop by Dow’s booth, our booth, or both, you’re bound to see some time-saving, money-sparing, business-growing technology that will keep your business continuity prime through the winter months each year.

 

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Custom Tank Heaters: The Perfect Approach to Heating Solutions


custom tank heatersIt would be absolutely ridiculous to assume that all tanks come in the same shapes and sizes, whether they hold water, gas, chemicals, or some other matter. We all know that this simply isn’t the case. While there are certainly standard measurements for specialty gas tanks, water tanks, and others, the range of variance between size, construction, and purpose is vast enough that there simply isn’t a one-size-fits-all solution for tank protection. That’s why Powerblanket® Custom Tank Heaters are the perfect approach to the need for a heating solution.

 

Customized for Your Tanks and Needs

Regardless of the size of your tank, the purpose it serves, or its shape, Powerblanket can help you protect it against cold weather and keep it running at the ideal temperature year round. Our custom approach to providing tailored heating solutions to a myriad of industries and applications has allowed hundreds of customers to protect their precious assets from the ravages of cold weather.

In addition to freeze protection, our custom tank heaters enable increased efficiency in gas and other kinds of tanks. Anywhere flow rates and extraction rates are affected by temperature, Powerblanket custom tank heaters can ensure the flow of liquids and extraction of gas is always at its best. Take, for example, the nature of a gas such as propane.

When gases are stored in tanks, they are stored under considerable pressure. Due to this fact, they reside in the tank in both a liquid and gaseous state. Extracting a gas means you must evaporate some of the liquid and that evaporation process requires an input of heat energy. If the gas extraction rate is fast enough, it could cause the tank to frost up and the extraction to be impeded. However, with a custom Powerblanket propane tank heater you can keep the extraction flowing fast and full, without the side effect of frosting or icing.

What’s more, whether a tank holds gas or liquid, freezing temperatures pose big problems. Using a custom tank heater allows you to fully insulate and heat your tank to whatever temperature is best, regardless of the surrounding climate.

 

custom tank heaterGetting a custom tank heater from Powerblanket is as easy as 1, 2, 3:

  1. Contact us with the details of your application.
  2. We’ll design a custom tank heater for your application, based on your information and feedback.
  3. We’ll build your custom solution and ship it to you within two weeks. (Sometimes, we can even turn a project around in as little as one week.)

 

In the end, there’s no reason to leave your tank out in the cold. Powerblanket can cover it and keep it safe and functioning well through the most inclement weather.

 

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Custom Heating Solutions Don’t Take as Long as You Think

Custom Heating BlanketsOften times when we think of customization, or taking a custom approach to something, the first thing that comes to mind is time. “How long is that going to take?” we ask ourselves. Well, in the case of Powerblanket custom heating solutions, not too long at all. Our custom approach to heating solutions doesn’t take as long as you might think. In fact, in most cases, Powerblanket can turn around a custom project in one to two weeks.

 

Custom is the Way to Go

Many applications can be adequately covered by our ready-to-ship product line, but there are equally as many projects that need a custom solution. Powerblanket works with many companies in a myriad of industries to supply custom heating solutions to a wide range of needs. So what does a custom heating solution process look like when working with us? We’ll show you.

Powerblanket’s custom heating solutions can be tailored to fit just about any application. If you can build it, produce it, or store it, Powerblanket can cover it. What’s more, completing a custom project with us can be summarized in three easy steps:

 

  1. Contact us and tell us the details of your application. (Many of our custom projects start with a simple phone call to one of our reps. From here, you can send any and all information we’ll need to form the proper heating solution for you. Additionally, we do offer what we refer to as the white glove treatment. In other words, we can come onsite and get all the details on our own.)
  2. We’ll design a custom heating solution for your application, based on the information and feedback we gather or you deliver to us. (Whether you choose to send us information or want us to come onsite, we will get all the details we need.)
  3. We’ll build your custom solution and ship it to you within two weeks. (Sometimes, we can even turn a project around in as little as one week.)

 

Case In Point

When Enduraplas’s plastics manufacturing process needed heating assistance, Powerblanket was able to deliver a custom tank heater that increased efficiency beyond expectations. Enduraplas’s manufacturing process uses propane extensively—making their large propane tanks an invaluable asset. However, cold weather threw a real damper on the whole thing, impeding the flow of propane significantly.
With the Poweblanket custom heating solution in place, however, Enduraplas was able to run their manufacturing processes through the coldest of weather.

 

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Gold Coast Yachts is another great example of how Powerblanket custom heating saved immense amounts of time and money. Gold Coast Yachts builds custom, carbon-fiber yachts, and the curing process for the large sections of carbon-fiber frames needs high-temperature exposure for long periods of time. Previous to implementing the Powerblanket custom curing blankets, Gold Coast had to architect, build, and utilize large custom ovens for every cure. In other words, they had to build a large shed around every frame in order to pipe heat into the enclosure and cure the resins at the proper temperature. This process, as you can imagine, took a whole lot of time, manpower, and money. With Powerblanket, however, Gold Coast Yachts was able to save thousands of dollars and hours of time on each project.

 

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When Cenovus turned to Powerblanket to design a custom valve and transmitter heating solution, Powerblanket was able to turn the product around with ease and speed. Powerblanket set out to create a custom heating system that eliminated the risk Cenovus had of losing money to freezing valves and transmitters. After Powerblanket completed the project, Cenovous no longer had to worry about the cost associated with downtime and the thawing of frozen instrumentation and valves.

 

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Heating and Hazardous Locations

Working in hazardous locations means you have to exercise serious caution regarding procedure, protocol, and equipment usage. What’s more, heating in hazardous locations takes all the more care and detail to make certain you aren’t adding fuel to a potential fire. This is why Powerblanket offers products certified to national safety standards.

 

CID2Class I Division 1 and Class I Division 2

We understand that hazardous location heating is nothing to take lightly. And we understand that heating products should be engineered to the highest standards of quality and safety. We’ve based our business on this simple reality and are able to customize our safe and innovative heating solutions to a myriad of industries because of it. In fact, our custom heating solutions can be designed and certified to Class I Division 1 (CID1) or Class I Division 2 (CID2) safety standards. We are certified for all four gas Groups, A, B, C, and D and up to a T4 Temperature Classification.  Many people who work in hazardous locations are familiar with these terms. For everyone else, here’s an explanation.

The classifications referenced as CID1 and CID2 regard the operation of electronic equipment in hazardous locations. CID1 is the identifier used for locations where ignitable concentrations of flammable gases, mists or vapors could possibly exist under normal working conditions. This classification also covers locations where the same gases, mists or vapors may exist frequently due to repairs or maintenance in the area. It also includes potential scenarios where gases, mists or vapors could be leaked by faulty or damaged equipment.

CID2, on the other hand, represents all locations where concentrations of flammable gases and/or vapors and/or mists are present in the air under operating conditions outside of the norm. So CID1 covers areas where such hazards are normally present, and CID2 covers areas where such hazards aren’t normally present but certainly could be under abnormal circumstances. Most importantly, if a product is CID1 or CID2 certified, it means that product is safe to use in locations that are CID1 or CID2 rated hazardous locations.

Powerblanket provides products that are certified to either of these hazardous location equipment safety standards. So when it comes to heating in hazardous areas, Powerblanket is both an efficient and safe choice. In addition to these ratings, Powerblanket products are also certified to UL, and CSA standards. Our innovative approach to providing industry-specific heating solutions has helped our customers save a lot of time and resources to safeguard and increase efficiency among the assets that keep their businesses running. So whether it’s freeze protection, viscosity maintenance, curing assistance, or some other heat-related dilemma, Powerblanket can help, even if you operate in a hazardous location.

 

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Propane Tanks and How to Care for Them

Whether you’re a homeowner who relies on propane for heating, or a business leader who uses if for industrial purposes, propane is a versatile and important commodity. However, as helpful as propane is to us, we often overlook the need of caring for our propane tanks year round.

 

2016-01-05 09_16_31-Powerblanket___Propane_Tanks_Guide___v3__1_ (1).pdf - Adobe ReaderCaring for Your Propane: Tank and All

When it comes to caring for your propane storage, it’s imperative that you have a working knowledge of your tank and all the potential threats that could impede its proper functionality. Understanding the warning signs of a damaged or inefficient tank is important, not only for reasons of economical operation, but for the safety of all involved.

Several factors play into the safe and efficient operation of any size propane tank. These factors include, but aren’t limited to:

  • Shutting off valves when the tank is not in use
  • Keeping reserve tanks at a minimum
  • Not leaving portable propane tanks inside a vehicle
  • Securing portable tanks properly
  • Replacing weathered and/or worn canisters

Knowing how to properly manage all these aspects of propane storage and usage is very important. But there are many other factors to consider, too. Matters such as storage, setup, protection, government regulations, and the warning signs of hazardous circumstances are equally important. For more information on how to care for your propane and the tank in which you keep it. Access our free e-book below.

 

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Powerblanket Receives Manufacturer of the Year Award from UMA

If you haven’t seen this headline somewhere else on the web by now, we’re happy to tell you all about it here. Utah Manufacturers Association recently awarded Powerblanket something we’re pretty happy about. Read on to learn more about the UMA Manufacturer of the Year Award.

 

UMA AwardUMA and Manufacturer of the Year

Utah Manufacturers Association (UMA), recently awarded Powerblanket the prestigious award  of Manufacturer of the Year. This award is given annually to the Utah-based manufacturer that proves to be the most innovative contributor to their space. There’s even more to it than this, but we’ll get to that.

UMA has been around since 1905. The organization prides itself on offering the “voice of industry” in the state of Utah, and they’ve been doing so for over 107 years now. UMA has clearly been talking Utah economy for a long time, but talking isn’t all they do. UMA is a trade association, and their goal is to enhance and improve the business climate in the state. UMA doesn’t only offer insight and expertise in the business of manufacturing, but the organization also has considerable experience in the legislative processes of state government. This is how they can do so much to vie for the interests of Utah businesses and the overall economic prosperity of the state.

UMA’s Manufacturer of the Year Award embodies the mission of UMA in multiple ways. By awarding the company that not only proves innovative in their respective markets, but also offers leadership in their industry, UMA’s award encourages and rewards the same idealism by which their organization operates. Powerblanket was chosen to receive this award for 2015, based on the embodiment of these characteristics and more. In fact, why don’t we just give it to you in their own words. According to UMA, Powerblanket received the award “for their outstanding performance in operational excellence, economic achievement, workplace safety, community outreach, and fidelity to the principles of free enterprise.”

Powerblanket is honored to receive such accolades from a high quality establishment like UMA. The credibility of UMA and the Manufacturer of the Year Award lends a great addition to our own image and ethos as a company devoted to “operational excellence, economic achievement, workplace safety, community outreach, and fidelity to the principles of free enterprise.”

So, from all of us here at Powerblanket, thank you, UMA for this great privilege.

 


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Powerblanket® Specialty Gas Cylinder Heaters and Semiconductor Manufacturing

 

Powerblanket Specialty Gas Cylinder Heaters for Semiconductor Manufacturing

Powerblanket® gas heating products maintain specialty gas flow rates during semiconductor manufacturing.

It’s important for everything to be precise with the semiconductor manufacturing process. Contamination, temperature variance, and other variables can ruin the process. Powerblanket® products can play a vital role in maintaining specialty gas flow rates during semiconductor manufacturing.

Semiconductor Manufacturers Must Keep Gases Flowing Consistently by Maintaining Gas Temperature in Delivery Systems

Each semiconductor manufacturer has its own precise processes and carefully controlled conditions for producing semiconductors.  Many of these processes involve heating specialty gases to a precise temperature and maintaining the gas delivery system temperature throughout the operation. If the temperature of the specialty gas were to drop by as little as two degrees, the entire manufacturing process could be compromised.

While temperature isn’t the only factor, gas flow rates, are heavily dependent on temperature. Maintaining the temperature in the gas delivery system at the precise degree allows for consistent flow rates and uncompromised accuracy and consistency.

How Do Powerblanket Gas Cylinder Heating Products Help to Maintain Specialty Gas Flow Rates?

When it comes to the semiconductor manufacturing industry, Powerblanket products have a lot to offer.  Our specialty gas cylinder heaters and specialty gas tank heaters allow for precise and consistent temperature control. When paired with a temperature controller, Powerblanket specialty gas cylinder heaters can keep any gas, at the proper temperature for as long as needed.

A Short Case Study on Powerblanket and Gas Flow Rate Maintenance during the Semiconductor Manufacturing Process

A large semiconductor manufacturing company was searching for new products to improve their semiconductor manufacturing process. They needed to maintain their gas flow more precisely, and their existing solution (silicone heaters) was not consistent enough.

Powerblanket designed a specialty gas heating product that maintained the precise temperature and flow rate for hydrocarbon gases that the company was looking for.

The Company’s management team later mentioned that they were against the idea of switching to the Powerblanket specialty gas heating solution when it was proposed to them. They said, “We didn’t think it would work because it was half the power of the status quo product, but after we gave it a try, we were immediately sold…It’s a fantastic product and the sales and engineering support we received was excellent”

Applications for Powerblanket Specialty Gas Heating Products

  • Heating hydrocarbon gas safely
  • Heat argon
  • Heat ammonia
  • Heat carbon dioxide
  • Heat hydrogen chloride
  • Heat chlorine
  • Heat oxygen
  • Heat helium
  • Heat hydrogen
  • Heat hydrogen bromide
  • Heat nitrogen Trifluoride
  • heat propylene
  • and many more specialty gases….

Learn more about the benefits of using Powerblanket specialty gas heaters to maintain gas flow rates

Higher Temperature Heating Solutions Now Available

Have you been awaiting higher temperature heating solutions in the Powerblanket line? Well, if so, your wait is over. The new higher-temperature, Powerblanket 400 line is now available!

 

Powerblanket 400 Insulated Band HeaterWhat 400 Offers

So what makes Powerblanket 400 different from the standard line of Powerblanket products? Increased heating capabilities, that’s what. The Powerblanket® 400™ industrial heating blankets offer new high-temperature abilities for industries that need higher heat application.

Powerblanket 400 heating blankets are able to reach higher temperatures than the standard Powerblanket product line. How high, you ask? If you guessed 400° F, you’d be right. The increased heating capabilities of the Powerblanket 400 heating blanket come as a result of increased wattage and high temperature aluminum heat spreading technology. With 300 watts per square foot of surface area, these blankets deliver a lot of heat. These blankets offer high-powered, high-temperature heating for jobs that need oven-like temperatures.

Like so many other Poweblanket models, the new Powerblanket 400 products come in both 120 volt and 240 volt models. Our Powerblanket 400 band heaters are the safe and efficient alternative to traditional silicone band heaters, and our Powerblanket 400 custom options allow for a tailored approach to your specific project. Our proprietary blend of technology has long set us apart from our competition and has enabled us to provide the best, most even heat distribution on the market. Now, with the Powerblanket 400 product in the arsenal, we’ve added to our technological heating approach. The Powerblanket 400 series makes use of high-efficiency aluminum heat-spreading technology, creating increased heat density and a completely even distribution of heat.

But it doesn’t stop there either. These new heating blankets also include silicone-coated, 2nd generation fiberglass shells. These fiberglass shells are extremely durable and flame retardant. Where other silicon heat solutions are known to be somewhat unsafe in hazardous conditions, Powerblanket 400 heaters are as safe as all our other products. Since the silicone shells are insulated, there’s no risk of burns or flames if they’re touched by a hand or an unexpected spark. All these features have allowed us to create a solution fit for many heave duty projects, such as resin curing, welding conditioning, manufacturing processes, and much more.

 

Learn More

Custom Heating Solutions: What You Need to Know

So many industries need heating solutions, and not just during the cold months either. Epoxy curing, chemical storage, viscosity maintenance, food preparations, concrete curing, and much more can all benefit from innovative temperature regulation year round. And hey, that’s what we do.

 

Custom Heating BlanketsCustom Heating vs. Ready to Ship Products

Powerblanket® produces an extensive line of ready-to-ship products designed and engineered for a myriad of purposes. For example, if you store temperature-sensitive materials in drums, barrels, or totes, then our ready-to-ship barrel and drum heaters or tote heaters will accommodate your heating needs perfectly. If you store DEF, then take a look at our DEF heaters. If you have palletized product you need to keep warm, check out our Hot Box.

Along with all these great product offerings, however, one of our company’s greatest contributions to the industries we serve is the ability we have of producing custom heating solutions for just about any project under the sun.

We’re in November now, and many are thinking about the effect cold weather is going to have on their business continuity. Some will search high and low and feel frustration at the lack of solutions that fit their very specific need. If you’re reading this as one of those frustrated individuals, then take courage, because we specialize in this sort of thing.

Sometimes the word “custom” makes a process sound like it’s going to take a long time and cost a boatload of money. With some manufacturers, that may be true, but our manufacturing and customization process is fluid and effective, meaning that we can turn around a custom product in a reasonable window. In the case of Powerblanket, you can expect to be wowed.

So whether you need a heating solution for a large or oddly shaped propane tank, truck-mounted water cylinders, valves, manifolds, instrumentation, large scale epoxy curing, or any other specific application, then Powerblanket is ready to help.

 

Custom Heating Solutions from Powerblanket Offer:

  • A reasonable window for completion
  • The ability to answer varying levels of customization
  • Certification to universal safety standards
  • Easy installation and use

 

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Precast Concrete and Powerblanket: A 300% Increase in Efficiency

If you’re in the business of precast concrete, then you know how frustrating it is to have to pour once a day. When it comes to precast production, the curing time for concrete simply isn’t very conducive to a good production turnaround. But what if you could increase your cure rate by 300%? Well, read on, because you can.

 

7454758636_064f8a4ec8_oConcrete and Powerblanket

The inception of Powerblanket over one decade ago actually spawned form the use of certain technologies (our innovative approach to heating solutions) in order to cure concrete faster and more efficiently. The idea for accelerated concrete curing was no new idea. Chemical admixtures were used to increase the cure time of concrete before Powerblanket came along to change the game. But the problem with chemical additives is that they dehydrate the concrete as they speed up the curing process. And as any concrete expert knows, that’s a big problem.

The Powerblanket solution, on the other hand, keeps the moisture in the concrete while producing insulation, protection, and heat—all of which increase the curing efficiency by 300%. That’s right, and in the case of pouring concrete into forms, well, such an increase makes a real difference. Adding customized Powerblanket heating solutions to your precast concrete business means that you can increase your throughput substantially. If you’re pouring only once a day, adding a Powerblanket solution to your process means you’ll be able to pour three times a day.

And the beauty of Powerblanket heating solutions is that they’re easy to install, remove, transport, and store. So when a form of concrete is cured, you can remove the blanket quicker than the form itself. Additionally, Powerblanket heating solutions can be customized to fit just about anything. So if you use unique precast forms, there’s no need to fret. To put it simply: if you can build it, produce it, or store it, Powerblanket can cover it.

 

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The Hot Box Now Comes in 3 Options

If you know about our Bulk Material Warmer (also known as the Powerblanket Hot Box), then know how handy it can be when it comes to keeping your materials warm and protected from freezing temperatures. However, what you may not have known is that this savvy product now comes in three different performance levels.

 

Product Spotlight- Hot BoxGood Better Best

We recently expanded on our tried and true Hot Box heating solution in order to provide variable offerings for varying use cases. We realize not every job needs the most robust, durable, and powerful product in order to offer efficiency and economic heating capabilities. So with this in mind, we set out to create a good-better-best approach to the Powerblanket Hot Box product line.

The Powerblanket Hot Box (also referred to as a Bulk Material Warmer) is now available in three different performance levels to accommodate a wider range of heating needs. When we first introduced their Bulk Material Warmer, it was immediately implemented among our customer base as a viable and helpful solution for bulk material prep and protection.

Take Vern Fiehler, of Quick Road Repair in Alaska, for example. Vern was one such individual who benefited substantially from the Powerblanket Hot Box. Prior to the inception of the Hot Box, Vern was using a forced-air, ceramic heater to bring his Instant Road Repair (IRR) product up to working temperatures. But the use of this heating solution burned his product during a presentation in front of a group of decision makers for the Juneau Alaska International Airport. Shortly after this setback, Vern discovered our Hot Box and has used it ever since.

Whatever bulk material warming you may be in need of, you can benefit from the security, efficiency, and safety of our Hot Box heating solution, just like Vern did. Whether you need a little or a lot of heat, whether you need durability or extreme durability and regulatory heat, we have the right box for you. With our Powerblanket Lite, Powerblanket, and Powerblanket Premium options, you can get portable, storable, and reliable heating to protect your assets, whatever they are.

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Higher Temperature Powerblanket® Products Now Available

Have you been awaiting increased heating capabilities in the Poweblanket line? Well, if so, your wait is over. The new higher-temperature, Powerblanket 400 line is now available!

 

Powerblanket 400 Band HeaterWhat 400 Offers

So what makes Powerblanket 400 different from the standard line of Powerblanket products? Increased heating capabilities, that’s what. The Powerblanket® 400™ industrial heating blankets offer new high-temperature abilities for industries that need higher heat application.

Powerblanket 400 heating blankets are able to reach higher temperatures than the standard Powerblanket product line. How high, you ask? If you guessed 400° F, you’d be right. The increased heating capabilities of the Powerblanket 400 heating blanket come as a result of increased wattage and high temperature aluminum heat spreading technology. With 300 watts per square foot of surface area, these blankets deliver a lot of heat.  These blankets offer high-powered, high-temperature heating for jobs that need oven-like temperatures.

Like so many other Poweblanket models, the new Powerblanket 400 products come in both 120 volt and 240 volt models. Our Powerblanket 400 band heaters are the safe and efficient alternative to traditional silicone band heaters, and our Powerblanket 400 custom options allow for a tailored approach to your specific project.  Our proprietary blend of technology has long set us apart from our competition and has enabled us to provide the best, most even heat distribution on the market. Now, with the Powerblanket 400 product in the arsenal, we’ve added to our technological heating approach. The Powerblanket 400 series makes use of high-efficiency aluminum heat-spreading technology, creating increased heat density and a completely even distribution of heat.

But it doesn’t stop there either. These new heating blankets also include silicone-coated, 2nd generation fiberglass shells. These fiberglass shells are extremely durable and flame retardant. Where other silicon heat solutions are known to be somewhat unsafe in hazardous conditions, Powerblanket 400 heaters are as safe as all our other products. Since the silicone shells are insulated, there’s no risk of burns or flames if they’re touched by a hand or an unexpected spark. All these features have allowed us to create a solution fit for many heave duty projects, such as resin curing, welding conditioning, manufacturing processes, and much more.

 

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