Portable Water Chillers for Industrial Process Cooling

Portable Water Chillers for Industrial Process Cooling

Powerblanket is excited to introduce the new North Slope portable water chillers for industrial process cooling.  If you need industrial-level cooling to keep your processes running smoothly, or you’re protecting critical materials against extreme heat, check out North Slope portable water chillers.

Cooling that Moves with Youportable water chillers

This portable water chiller offers precise temperature control, down to 20 °F.  You can set your desired temperature and acceptable set points.  The entire system is self-contained and requires only a power connection.  You don’t have to worry about making room for a large refrigeration system.  North Slope portable water chillers for industrial process cooling have a minimal footprint that will not interrupt the layout of your current system.  

Advanced Water Chillers

These portable water chillers are equipped with a continuous duty, non-ferrous pump and boast the most advanced active refrigeration circuit available.  The high quality compressor is the magic behind the chiller’s efficiency and reliability. The North Slope portable water chiller combined with the Powerblanket ICE circulation blanket is ideal for process cooling and other industrial cooling applications.

Pair with a Circulation Blanket

Draw heat away from the container and lower the temperature of the contents within. Combine the North Slope portable water chillers for industrial process cooling with the Powerblanket ICE Circulation Blanket to maintain temperatures as low as 20°F/-7°C.  

Small.  Portable.  Powerful.

  • Rated at ambient temperatures from 35ºF to 100ºF
  • Hermetically sealed compressor & Non-ferrous piping-system
  • Continuous duty, non-ferrous pump, 4 GPM at 50 PSI (other pumps available)
  • Submersed copper coil evaporator
  • Stainless steel tank with fully welded stainless steel couplers (12 gallon capacity)
  • Environmentally acceptable R134a refrigerant
  • Cooling capacity up to 12,000 BTU’s/h
  • Powder-coated steel or stainless steel cabinet
  • Comes standard with a twist-lock plug
  • Mounted on casters (feet option available)
  • Available voltages: 120VAC & 240VAC

Learn More

Total Process Cooling with Powerblanket ICE

Total Process CoolingTotal Process Cooling

At the end of the day, it is important to know that the cooling solution in place will do it’s job.  Powerblanket’s world-class engineers create total process cooling systems that are reliable, efficient, and effective.

The Basics

When it comes to industrial process cooling, materials make all the difference.  Powerblanket ICE blankets are made with a rugged white vinyl that provides robust insulation.  The white reflects the sun’s rays and other heat to keep the contents cool.  Along with the rugged outer shell, these blankets use Powerblanket’s patented heat spreading technology in reverse to pull the heat from the contents and the container and then transfer it into the blanket. Powerblanket ICE total process cooling solutions are portable, requiring only 120VAC for operation.

Industries

Keeping critical materials at safe temperatures has never been so easy.  Powerblanket ICE industrial process cooling works especially well for transportation, manufacturing, spray foam, motor, fermentation, welding, and biomedical industries with products ready to ship for tank, drum, and tote cooling.  

Pair it with a Chiller

When the Powerblanket ICE circulation blanket and North Slope portable chiller are used together,  you can achieve precise temperature control, down to 20 °F.  This combination is ideal for industrial process cooling because it is small and portable while still doing the job at hand.

Consider This

Your state-of-the-art system is producing unacceptable high heat along certain areas of the process.  You have already invested a substantial amount of money into the system and are, in no way, interested in pulling the whole thing out to solve this high temperature dilemma.  When materials or systems overheat, you are risking damage to the materials and/or the equipment itself.  Industrial cooling solutions can be big and expensive.  Powerblanket specializes in retrofitting systems to solve high temperature dilemmas.  Total process cooling is no longer a daunting endeavor.  You can do it with Powerblanket ICE.

 

Small Industrial Chiller: Powerblanket and North Slope Chillers

portable chillers
Optimize performance when the heat is high with a small industrial chiller.  

Small Chiller Units

Do you need freezer-level chilling with continuously circulating fluid as low as 20° F?  Are you working hard to protect critical materials against extreme heat?  Do you have a process that unexpectedly needs cooling?  The small industrial chiller unit is an effective solution for all of these situations.

These small chiller units are equipped with a continuous duty, non-ferrous pump and boasts the most advanced active refrigeration circuit available.  The high quality compressor is the magic behind the chiller’s efficiency and reliability. Because of the stainless steel reservoir with fully welded stainless steel couplers, this small industrial chiller is much higher quality than the competition that uses plastic reservoirs.  Liquid line sight glass allows for easy assessment of fluid levels.

Precise Control and Small Footprint

The North Slope Chillers fluid chiller offers precise temperature control, down to 20 °F.  Set temperatures and set points.  Self-contained and requiring only a power connection, you can enjoy the ease of a small chiller unit that comes on 4 casters for easy mobility and a minimal footprint.   The small industrial chiller combined with the Powerblanket ICE circulation blanket is ideal for process cooling and other industrial cooling applications.

Works with Powerblanket ICE Circulation Blanket

Draw heat away from the container and lower the temperature of the contents within. When you combine the North Slope small chiller unit with the Powerblanket ICE Circulation Blanket, you can maintain temperatures as low as 20°F/-7°C.  This combination is ideal for process cooling applications while also being small and portable.


North Slope Chillers: Small Industrial Chiller Standout Features

  • Rated at ambient temperatures from 35ºF to 100 º
  • Hermetically sealed compressor & Non-ferrous piping-system
  • Continuous duty, non-ferrous pump, 4 GPM at 50 PSI (other pumps available)
  • Submersed copper coil evaporator
  • Stainless steel tank with fully welded stainless steel couplers (12 gallon capacity)
  • Environmentally acceptable R134a refrigerant
  • Comes standard with a twist-lock plug
  • Mounted on casters (feet option available)
  • Cooling capacity up to 12,000 BTU’s/h
  • Powder-coated steel or stainless steel cabinet
  • Available voltages: 120VAC & 240VAC

Learn More

Portable Process Cooling Equipment

North Slope Chillers by Powerblanket

Process Cooling Equipment

Powerblanket® designs and manufactures Powerblanket ICE®, portable cooling equipment that will keep your materials safe from heat including the Icepack Blanket, the Circulation Blanket + Cooler, and the Circulation Blanket + Chiller. This product line features portable, insulated, and efficient process cooling equipment.  Effectively regulate temperature-sensitive material under both regular and hot conditions with Powerblanket ICE process cooling equipment.

Ice pack Blanket

With internal pockets that place the ice directly against the surface of your container, the Powerblanket ICE Ice pack Blanket is an affordable portable process cooling option. This blanket is insulated, ensuring that your ice packs will last longer than ice alone and longer than other non-insulated options on the market.  Freeze your ice packs, wrap your product, and get to work.

The Icepack Blanket is a lower cost option that is easily portable, allows you to adjust temperature based on the number of ice packs used, and offers the convenience of reusable ice packs.

Circulation Blanket

For more advanced process cooling equipment, look to the Circulation Blanket options.  The Powerblanket Ice Circulation Blanket is combined with either a cooler or chiller to achieve optimum results. The Circulation Blanket uses Powerblanket’s patented heat-spreading technology in reverse to draw heat to the blanket and cool the contents of the container.

Blanket with Cooler

When using the cooler with the circulation blanket, the ice cold water in the cooler is pumped through the blanket, surrounding your product in constant cool.  The pump runs on 12VDC or 120VAC power.  Maintain a minimum temperature of 32°F/0°C or lower the temperature with salt or other freeze point modifiers.  Forty pounds of ice can maintain the temperature of whatever you are cooling at 55°F/13°C for nine to ten hours in 100°F/38°C ambient temperatures.  Simply fill the cooler with ice and water and know that your materials are cool.

Blanket with Chiller

If your needs call for something even colder or continuous the Circulation Blanket + Chiller will be the best option for you.  When combined with the chiller, you can maintain industrial cooling of 20°F/-7°C.  This portable process cooling equipment option offers precise temperature control.  One chiller can operate with two 55-gallon drum blankets.  The chiller combination is ideal for process cooling and other industrial cooling applications.

 

 

Protecting Critical Materials from Heat with Powerblanket ICE

Protecting Critical Materials from Heat

Under certain conditions and with certain materials, heat is the enemy: ruining epoxies, and interfering with the brewing process.  You can, however, protect critical materials from heat when the effects of heat are understood and proper precautions are in place.

Epoxy

Epoxy are many types of resins with similar properties and chemical structures. Typically used for adhesives, protective coatings and molds, epoxies are hard and notably inert after curing. Before curing epoxy is more fluid. The chemical reaction that results in epoxy is exothermic, meaning the reaction when epoxy is mixed creates heat. Adding more heat to this reaction makes the reaction advance faster. More heat, whether ambient temperatures or heat accelerators, will speed the chemical reaction.

In general, temperatures below 50°F/10°C are too cold for epoxy to cure properly. Temperatures around 70°F/21°C are ideal. If epoxy is kept in a container or spread in a thick layer, the heat from the reaction dissipates slower, and the heat of the chemical reaction can speed its own curing process (Legget).

Heat speeds everything about the curing process of epoxy.  If there is a need to store the epoxy, some plans for cooling must be in place.

Fermentation

North Slope Chiller Ice WrapHeat is an important part of the fermentation process; however, if heat enters the process at the wrong time, or lasts for too long, it can result in undesired flavors and aromas that compromise the quality of the spirit.  Spirits spend years locked inside barrels during the aging process, undergoing a series of seasonal climatic changes that trigger chemical changes. Controlling the temperature of actively fermenting wort (the sweet infusion of ground malt
or other grain before fermentation, used to produce beer and distilled malt liquors)
can have a major impact on the flavor of the finished beer. Fermenting above the normal temperature range may produce excessive fruity-flavored esters or harsh-flavored fusel alcohols (Stika).

Normal ale fermentation temperatures range from 68-72 °F/20-22 °C and lager fermentation temperatures from 45-55 °F/7-13 °C. The heat generated by an active fermentation can warm a typical 5-gallon batch of beer by 10 to 15°F/5.5 to 8.3°C (Stika).

Protecting Critical Materials from Heat with Powerblanket ICE

The key to protecting critical materials from heat is to prevent external heat from reaching your product.  An effective cooling solution should be able to remove as much heat as the environment is sending into the material you are trying to protect against the heat.  

FEATURES:

  • Blankets use Powerblanket’s patented heat-spreading technology in reverse to draw heat to the blanket and cool the contents of the container
  • Blanket cover and insulation are the same as the robust system used in the Powerblanket heating products
  • White vinyl reflects heat rather than absorbing the sun’s rays
  • Powerblanket Ice industrial cooling systems are portable (120VAC required)
  • Control the temperature of your equipment or bulk materials
  • Blankets can be left installed and running while bulk material containers are in use
  • Ready-to-ship industrial cooling/process cooling products are available for 15, 30, & 55-gallon drums, and for 5-gallon buckets.
  • Custom systems can be designed for a large variety of industrial cooling applications, and shipped within 2 weeks.

 

Works Cited

Legget, Rochelle. “The Effects of High Temperature on Epoxy”. Sciencing. 13 March 2017.

https://sciencing.com/effects-high-temperature-epoxy-8590977.html

Stika, John. “Controlling Fermentation Temperature:  Techniques”. Brew Your Own, March/April 2009. 14 March 2017.  https://byo.com/bock/item/1869-controlling-fermentation-temperature-techniques

 

Process Cooling Systems from Powerblanket

PROCESS COOLING SYSTEMS

PBICE55_withCoolerProcess cooling systems provide solutions where cooling is required at a specific location in manufacturing or some other process.  Taking a product, system, or liquid from a starting temperature to a lower temperature is the purpose behind process cooling systems.

PROCESS COOLING METHOD

  1. Heat exchangers transfer heat between a solid object and a fluid, or between two or more fluids. The fluids may be separated by a solid wall to prevent mixing or they may be in direct contact. They are widely used in space heating, refrigeration, air conditioning, power stations, chemical plants, petrochemical plants, petroleum refineries, natural-gas processing, and sewage treatment. The classic example of a heat exchanger is found in an internal combustion engine in which a circulating fluid known as engine coolant flows through radiator coils and air flows past the coils, which cools the coolant and heats the incoming air.  The Powerblanket Circulation Blanket is an example of a heat exchanger for drums, barrels, and buckets.
  2. Powerblanket Chillers uses the same principle as a refrigerator, but instead of cooling the air inside of an insulated box, Powerblankets cool the water that flows from the chiller to the object being cooled..  Refrigeration is typically direct expansion, including an evaporator & fan system inside an insulated box, with a remotely located compressor/condenser.  Most fans run continuously to maintain a consistent temperature throughout the controlled space, while the refrigeration process operates intermittently to control the required amount of heat rejection.

 

INDUSTRIES USING PROCESS COOLING SYSTEMS

Indoor AgriculturePBICE_Drum_Chiller

“Today, indoor farming is a $500 million industry, and significant expansion is expected [. . .] The future for indoor agriculture looks a lot like manufacturing of the past — maximizing production and minimizing risks. It will play an important role in food security in the United States and around the world” (Kaler).  Maintaining consistent temperatures while balancing humidity can pose a tricky challenge for the indoor farmer.  The temperature differential can be as much as 1°F per vertical foot.  Many indoor agriculture operations are looking to cooling systems that can be incorporated into the existing ventilation system.  Onsite and digital monitoring controls are also improving the management of the indoor environment.

Breweries and Distilleries

A lot of beverage/food industries will use process cooling to maintain temperature while a product cures/processes.  Spirits spend years locked inside barrels during the aging process. During that time, they undergo a series of seasonal climatic changes that trigger chemical changes. In this delicate process, if a spirit ages too long or too quickly, it can result in undesired flavors and aromas that compromise the quality of the spirit. Yet in a stratified space, barrels at the top of the rackhouse age more rapidly — and can easily age too long.

Injection Molding

Process cooling can be directly associated with the process itself.  One of the essential requirements for plastic injection molding is proper cooling of the mold between cycles.  Chilled water is most often the cooling agent of choice because it is low-cost, has excellent thermal transfer properties, and is readily available.

POWERBLANKET PROCESS COOLING

Optimize performance when the heat is high with Powerblanket Ice process cooling systems.

FEATURES:

  • Ready-to-ship industrial cooling / process cooling products are available for 15, 30, & 55-gallon drums, and for 5-gallon buckets.
  • Custom systems can be designed for a large variety of industrial cooling applications, and shipped within 2 weeks.
  • Blankets use Powerblanket’s patented heat-spreading technology in reverse to draw heat to the blanket and cool the contents of the container
  • Blanket cover and insulation are the same as the robust system used in the Powerblanket heating products
  • Powerblanket Ice industrial cooling systems are portable (120VAC required)
  • Control the temperature of your equipment or bulk materials
  • When materials are delivered too hot, waiting for the material to cool can mean lost hours or even days
  • Blankets can be left installed and running while bulk material containers are in use

Works Cited

Kaler, Mike.  “Don’t Bet the Farm”. Process Cooling. January/February 2017. P 16.
Stoike, Jamison. “5 Ways to Use Fans in Breweries and Distilleries”. Process Cooling, January/February 2017. P 20.

Process Cooling: Turning Down the Heat

Powerblanket has a process cooling solution for you unexpected heat issues:  Powerblanket ICE.

PROCESS COOLING SOLUTIONS FROM POWERBLANKET

Unexpected temperature changes were not on your list of things to deal with when you installed your state-of-the-art system a few years/months/weeks ago.  A large portion of money went into that equipment and now you are sitting with a major dilemma on your hands.  Heat is your problem and you need a process cooling solutionPowerblanket Ice Cooler.  The materials are overheating, causing delays in productivity, damage to materials, and/or danger to your equipment.  Options for overcoming this problem are often limited to buying large and expensive refrigerators, or replacing equipment with new equipment designed with cooling capability.  Financially, that isn’t making anyone smile.  Powerblanket specializes in retrofitting tanks, pipes, machinery, motors, and drums that were designed/built with cooling in mind.

COOLING SYSTEMS

Powerblanket offers innovative industrial cooling systems to keep your assets safe for years. With the new Powerblanket ICE industrial cooling/process cooling blankets, you can efficiently regulate temperature-sensitive material under both regular and hot conditions. Powerblanket ICE works especially well for the manufacturing, fermentation, spray foam, motor, welding, and biomedical industries, including tank cooling, drum cooling, and many other applications. We want to help you keep your critical equipment and materials cool under hot temperatures.

UNEXPECTED HEAT

Often customers will design a system not realizing that certain areas will exceed acceptable temperatures.  Enter Powerblanket.  The cooling technology of Powerblanket ICE will save you time, money, and stress caused by uncontrolled temperatures.

WHY POWERBLANKET ICE?

  • Powerblanket Ice can save you money.  
    • Design a system to fit almost any equipment,  saving you the expense of buying cooling capable equipment or buying large refrigerators.
  • Powerblanket Ice grows with you.
    • Systems can be expanded as requirements grow.
  • Conserve precious floor space.
    • A Powerblanket ICE system is mobile and has a relatively small footprint.
  • Save energy.
    • Powerblanket ice only cools what needs to be cooled.
  • Control temperatures precisely, with a properly designed system (controller, solenoid valve, and bypass valve required for tight temperature control, actual temperature range depends on conditions).  
  • Easy installation.
    • No modification to equipment required in most cases.