Heated Sample Lines – HSL1000

Name: Heated Sample Lines - HSL1000
Brand: Powerblanket
Availability: InStock

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The HSL1000 is a high-flex heated sample line built for precision. Using a polyimide/silicone alloy tape heater, it delivers tight thermal coupling in a slim profile, ideal for short runs, tight bends, and portable setups. With maintenance temperatures up to 200 °C (400 °F) per spec, it’s engineered to keep samples stable and compliant in dynamic testing environments.

Engineered for accuracy, the HSL1000 gives you confidence that every test, analysis, or process step runs exactly as intended. Its tape-heater design delivers even heating across the line while keeping the overall profile slim and flexible. Whether you’re running stack tests, engine trials, or portable setups, the HSL1000 helps you work faster and with fewer headaches.

Key advantages for operators:

Dependable accuracy: Maintains sample conditions for consistent and compliant results.
Slim, flexible build: Routes through tight spaces with a 100 mm bend radius.
Tailored performance: Custom power densities from 5–25 W/ft available.
Versatile integration: Works with standard controllers (GHT2002J, ExoTouch, PID) and multiple sensor types.
Configurable tubing: Standard PFA process tube; additional materials and wall thicknesses available by configuration.
Fast turnaround: Optimized for short runs under 50 ft, where lead times usually hold projects back.

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Description

The Powerblanket/Thermon HSL1000 Heated Sample Line is a high-flex, tape-heater assembly engineered to maintain gas or liquid temperature from the collection point to the analyzer or process tool. Built around a polyimide/silicone-insulated alloy tape heater, HSL1000 delivers tight thermal coupling in a compact profile, ideal for tight routing and portable test setups. It’s a smart fit for CEMS/RATA, engine and chassis dyno testing, and lab or production environments where sample integrity and repeatability matter. Typical heated lengths range from 0.5–30 m (1.5–100 ft) with a minimum bend radius of 100 mm (4 in.), and maintenance temperatures up to 200 °C (400 °F) with closed-loop control. Choose standard Type K thermocouple feedback or upgrade to RTD/Thermistor to pair with your controller.

Available configurations include:

Sample tube materials: PFA (standard), stainless steel, and others
Outer jackets: Corrugated (washdown-ready) or braided sleeving (low profile)
Insulation: Felt or closed-cell silicone foam (up to 1/2″)
Terminations & connectors: Swaged or compression fittings; optional quick-connects; power/sensor plug options
Controllers: GHT2002J, ExoTouch, or PID systems

Product Highlights

Up to 200 °C (400 °F) maintain with precise closed-loop control
5–25 W/ft custom power density for application-matched performance
High flexibility: ≤100 mm bend radius; compact OD options for tight spaces
Heated length: 0.5–30 m (1.5–100 ft) typical; optimized for short runs under 50 ft
Voltage options: 120/208/240/277 VAC for easy integration

Across the line, HSL1000 assemblies are built with industrial-grade materials and offer optional hazard-tolerant jackets and controller integration for consistent results and faster startup. Certifications/approvals are listed in the product documentation and controller manuals where applicable.

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Sample tube materials: PFA (standard), stainless steel, and others
Outer jackets: Corrugated (washdown-ready) or braided sleeving (low profile)
Insulation: Felt or closed-cell silicone foam (up to 1/2")
Terminations & connectors: Swaged or compression fittings; optional quick-connects; power/sensor plug options
Controllers: GHT2002J, ExoTouch, or PID systems

Product Highlights

Up to 200 °C (400 °F) maintain with precise closed-loop control
5–25 W/ft custom power density for application-matched performance
High flexibility: ≤100 mm bend radius; compact OD options for tight spaces
Heated length: 0.5–30 m (1.5–100 ft) typical; optimized for short runs under 50 ft
Voltage options: 120/208/240/277 VAC for easy integration

Maintains sample integrity by keeping the line above dew point from probe to analyzer, reducing condensation, adsorption, and re-tests.
Tape-heater construction (polyimide/silicone alloy wire) delivers tight thermal coupling and uniform heat along the flow path.
Flexible routing with ≤100 mm bend radius, ideal around handrails, ladders, and crowded test cells.
Custom power density (5–25 W/ft) to match ambient conditions and setpoints.
Built for field work: choose corrugated outer shell for washdown and impact, or braided sleeving for a slim, abrasion-resistant profile.
Sensor-ready: Type K standard; RTD/Thermistor/Type J available for your control strategy.
Controller options (GHT2002J, ExoTouch, PID) for closed-loop precision.
Material choices for the sample tube (PFA standard) and optional calibration line via configured fittings.
Heated lengths typically 0.5–30 m with 120/208/240/277 VAC power leads and sensor lead options.

Why choose Powerblanket HSL1000?

Key Benefits of Using Powerblanket HSL1000

Short-run specialist: Fast-turn assemblies for <50 ft lines, get into compliance or back to testing sooner.
Tight temperature control at common CEMS and dyno setpoints (e.g., 120–175 °C) to protect sample quality.
Compact, field-ready design that installs quickly and routes where rigid bundles won’t.
Thermon pedigree + Powerblanket responsiveness for proven components and fast, application-specific builds.

Designed for precision in motion

High-flex tape-heater performance for portable testing and tight spaces.
HSL1000’s tape heater couples heat efficiently to the process tube, helping you hold the entire run at setpoint, even through bends and fixture transitions.

Maintain setpoints up to 200 °C with compatible controllers
Choose slim braided sleeving when every millimeter counts
Configure power and sensor leads to match your rig layout

Built to your spec, built to last

Pick the jacket, insulation, fittings, and feedback you need.
From washdown-ready corrugated shells to closed-cell silicone foam insulation, you can tailor HSL1000 to your environment and maintenance practices.

Type K standard; RTD/Thermistor available
Swaged or compression fittings; optional quick-connects
PFA process tube standard; stainless and other materials available

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