In the world of industrial temperature control, commercial-grade heat tape stands as a cornerstone technology. Heat tape wraps around pipes, valves, and instruments to provide targeted heat. This technology has applications across various industries that require pipe freeze protection, process maintenance, and other industrial heating needs.
At the forefront of this technology is ReadyTraceâ„¢, Powerblanket’s advanced heat tape solution that’s revolutionizing the industry. ReadyTraceâ„¢offers self-regulating performance and incorporates safety certifications that ensure both efficiency and compliance with industry standards.Â
Common Applications of ReadyTraceâ„¢
The two most common locations requiring heat trace cables are roofing systems and pipelines. Anywhere fluids need to flow is where heat tape excels.Â
Pipe and Vessel Freeze Protection
Commercial-grade heat tape is your first line of defense against freezing and viscosity problems. Pipe freezing not only stops the production flow, but it can also burst pipes and valves.
Some specific uses include:
- Oil and gas: Preventing flow issues in pipelines
- Chemical processing: Maintaining optimal temperatures for chemical reactions
- Food processing: Besides keeping fluids flowing, heat cable keeps surfaces warm to prevent condensation
By preventing pipe bursts and production downtime, our heat tape solutions can save companies thousands in potential repair and lost productivity costs.
Roof and Gutter De-icing Applications
Ice buildup on roofs and in gutters is a serious hazard. Heated roof cables offer effective de-icing for various structures, from residential to commercial buildings and industrial facilities.
Here are some industry examples:
- Commercial real estate: Protecting valuable property from ice damage
- Manufacturing facilities: Ensuring safe working conditions around building perimeters
- Residential property: Prevents ice dams that can damage roof systems
Commercial-grade heat tape prevents structural damage and potential liability issues, saving on repair costs and insurance premiums.
Ice Dam Prevention
Ice dams can cause significant roof, gutter and wall damage. Heat tape provides a proactive approach to ice dam prevention, protecting your assets before problems arise. It prevents ice dams buildup on flat roofs, gutters and downspouts, protecting critical infrastructure from water damage.
Preventing ice dam formation avoids costly repairs and potential equipment damage.
Process Maintenance
In many industries, maintaining specific temperatures is crucial for process efficiency. The commercial-grade heat tape ensures consistent temperatures for various applications.
In food processing, heat tape maintains the correct temperatures for filling and enrobing machines. In pharmaceutical manufacturing, it ensures precise temperatures for sensitive materials.
Due to improved product quality, reduced waste, and increased overall process efficiency, heat tape generates significant cost savings.
Heat Tape Technology
Understanding the technology and types of heat tape will help you choose the right solution for your operation.Â
Types of Heat Tape
- Constant Wattage: Produces the same wattage per linear foot.
- Mineral Insulated: Used for high-heat applications
- Self-Regulating: Output varies by ambient temperature.Â
Of the three types, self-regulation offers more benefits for general purposes.
Self-Regulating Benefits
Here are the reasons why self-regulating heat tape has several advantages over alternatives:
- Adjusts heat output based on surrounding temperature
- More energy efficient and reduces energy costs
- Not prone to overheating
- Can be overlapped without creating hot spots
Operating Principles of Self-Regulating Heat Trace Cables
As the temperature drops, the core of the cable allows more electricity to flow, increasing heat output. As the temperature rises, the core becomes more resistant, reducing electricity flow and heat output.
ReadyTrace™ Technology’s Superiority
Some innovations include:
- Enhanced polymer composition for improved durability
- Advanced conductive core for more precise temperature control
- Reinforced outer jacket for increased resistance to chemicals and abrasion
These features combine to make ReadyTraceâ„¢ the most reliable and efficient commercial heat tape solution on the market.
Installation Guidelines
Here are some key guidelines to follow when installing heat tape.
Professional Requirements
Always use certified professionals to perform heat trace installation. The installers must be familiar with NEC and CEC codes. Before installing ReadyTraceâ„¢, installers should take specific training to ensure proper function.
Code Compliance
All heat cable installations must comply with the following:
- National Electrical Code (NEC)
- Canadian Electrical Code (CEC)
- Local building and safety codes
Mounting Methods
- Straight tracing
- Spiral wrapping
- Multiple passes for increased heat output
This video provides in-depth installation procedures for heat trace cables.
Continuous Operation Considerations
Before choosing a heat tape or heat cable for long-term operation, you need to ensure it has a proper voltage supply. Install appropriate circuit protection and understand the ambient temperature fluctuations in the area.
Seek professional support, including on-site consultation and technical guidance, to ensure correct sizing and selection.Â
Performance & Protection
ReadyTraceâ„¢ commercial-grade heat tape offers unparalleled performance and protection in the following ways:
Freeze Protection Capability
These heat cables adjust heat output automatically to prevent over or under-heating while maintaining temperatures above freezing point even in extreme conditions.
Energy Efficiency
ReadyTraceâ„¢ self-regulating technology reduces power consumption by up to 50% compared to constant wattage systems. It automatically adjusts output based on ambient temperature.
Temperature Monitoring
You can integrate ReadyTrace™ with Powerblanket’s monitoring solutions to track real-time temperature data and energy consumption. Use the data to produce predictive maintenance alerts.
Safety Features
- UL and CSA certified for use in ordinary and hazardous locations
- Inherent temperature regulation prevents overheating
- A durable outer jacket protects against environmental factors
ReadyTraceâ„¢ vs. Traditional Heat Tape Solutions
Here’s a comparative analysis of how ReadyTrace™ stacks up against traditional options:
| Feature | ReadyTraceâ„¢ | Traditional Solutions |
| Temperature Control | Self-regulating | Often constant output |
| Energy Efficiency | High efficiency | Low efficiency |
| Installation Flexibility | Can overlap and be cut to length | Limited flexibility |
| Durability | Highly durable due to enhanced polymer composition | Varies by manufacturer |
| Safety Certifications | UL, CSA for hazardous locations | May lack comprehensive certifications |
| Cost-effectiveness | Higher initial cost, lower long-term costs | Lower initial cost, higher operating costs |
ReadyTraceâ„¢ consistently outperforms traditional solutions in key performance metrics, offering superior temperature control, energy efficiency, and overall cost-effectiveness.
Selection Guide
Choosing the right commercial heat tape solution is critical for optimal performance. Here’s a guide to help you select the best ReadyTrace™ product for your needs:
Application Requirements – Determine the specific use case (pipe freeze protection, roof de-icing, etc.). Consider environmental factors (ambient temperature, exposure to chemicals, etc.)
Length Calculations – Measure the total length needed, including valves and supports. Add extra length for spiral wrapping if required.
Accessory Needs – Determine power connection requirements. Consider end seals, splice kits, and control thermostats.
Warranty Coverage
ReadyTraceâ„¢ products come with a 2-year limited warranty, covering defects in materials and workmanship.Â
Troubleshooting and Maintenance
Here’s how to address common problems and maintain your ReadyTrace™ system:
Common Issues and Solutions
No heat output: Check the power supply and connections. Verify circuit breaker hasn’t tripped.
Inconsistent heating: Inspect for physical damage to the tape. Ensure proper installation without excessive bending.
Preventive Maintenance Tips
- Conduct regular visual inspections
- Test the system before each heating season or production run
- Keep the heating tape clean and free from debris
For more detailed guidance, check out our resources on troubleshooting heat trace and how to avoid heat trace pitfalls.
ReadyTraceâ„¢ in Action
Don’t let freezing temperatures compromise your operations. Shield your critical systems from freezing with intelligent heat trace cables that adapt to temperature changes and protect your assets. Explore Self-Regulating Heat Trace and discover how Powerblanket can transform your industrial heating processes.
For more information on our commercial heat trace solutions, download our commercial heat trace spec sheet. Need accessories for your ReadyTrace cables? Check out our installation accessories for ReadyTrace cables.
Shield your critical systems from freezing with intelligent heat trace that adapts to temperature changes and protects your assets.
