Increase Gas Flow Rate Solutions for You

Increase Gas Flow Rate

“How do I increase my gas flow rate?”  Search this question online, and you may get some of the answers below:

Pressure of the gas in a container is created by the number of collisions the molecules have with each other and with the surface of the container. Increasing the number of collisions will increase gas flow rate.

There are a few ways to increase the number of collisions.

  1. Add more molecules. More molecules in the same size container will increase the number of times molecules collide.
  2. Increase the temperature. Increasing the temperature will increase the speed at which the molecules move and therefore increase the number of collisions that take place in the container.
  3. Decrease the size of the container.  This forces the molecules into a smaller area, increasing the number of collisions that take place.

Assessing the Situation

Let’s assume that you already have the tank you want to use, and you are not interested in making any changes to the container/system.  Option 3 is out because it deals with changing the size of the container.  Let’s also say, to your knowledge, the tank is full and there are no more molecules to add, eliminating option 1 as a viable solution.  That brings us to temperature.

When the temperature is lower, it is very difficult to maintain an optimal gas flow rate.  Lower temperatures=fewer collisions in the tank.  This prevents the gas from vaporizing, rendering it virtually useless.  Propane, butane, nitrogen, oxygen and other compressed gasses need temperature control to ensure optimal gas flow rates.  Bringing the container/system up to a temperature above the cooler existing ambient temperature will result in increased pressure, flow and efficiency.

Heating Blankets to Increase Gas Flow Rate

Heating blankets are an excellent solution to increase temperatures for improved flow rates.  These blankets/jackets wrap around or lay over a variety of products and equipment to provide heat.  If installed properly, these apply heat directly to the medium, eliminating heat loss from exposed surfaces.  Heating blankets are easy to install and remove from the equipment requiring service.  They offer integral temperature control and heat larger areas with a lower temperature gradient.

Powerblanket® offers a variety of gas cylinder heating blankets for controlling temperatures of compressed gasses.  These heating blankets provide uniform heat for controlling temperatures of compressed gasses and a uniform barrier of heat across the entire cylinder.  This superior heating solution reduces cost by optimizing container temperatures and increasing gas flow rates.

Case in Point

A large semiconductor manufacturing company needed a new product to improve their semiconductor manufacturing process. They needed to maintain the flow of their gas delivery system more precisely, and their existing solution did not offer the consistency they desired.

Powerblanket designed a heating product for their gas delivery system that maintained the precise temperature and gas flow rate for hydrocarbon gases.

The company’s management team later admitted that they were initially against the idea of switching to the Powerblanket specialty gas heating solution. They said, “We didn’t think it would work because it was half the power of the status quo product, but after we gave it a try, we were immediately sold.  It’s a fantastic product and the sales and engineering support we received was excellent”

Another Example

Shannon Stillman, a Pyro Engineer at Thor Productions, said, “We use propane in large volumes – over ½ ton each night per event. Each of our cylinders are wrapped with a Powerblanket® Gas Cylinder Heater, extending the allowable duration by at least 60%. This equates to hundreds of usable lbs. of propane per night. In addition, the UL listing and safety ratings of the Powerblanket products resolve the concerns of the site safety managers, AHJ’s (Authorities Having Jurisdiction) and Fire Marshals.”

The Powerblanket Advantage

Powerblanket has the best gas cylinder heaters on the market. Our heating blankets will overcome the effects of cold weather and maintain pressure and efficiency on any gas cylinder.

  • Increase gas flow rate and efficiency of gas cylinders
  • Save money by optimizing gas and material usage
  • Eliminate unnecessary cylinder refills in cold weather
  • Insulated full-wrap design

Powerblanket® Specialty Gas Cylinder Heaters and Semiconductor Manufacturing

 

Powerblanket Specialty Gas Cylinder Heaters for Semiconductor Manufacturing

Powerblanket® gas heating products maintain specialty gas flow rates during semiconductor manufacturing.

It’s important for everything to be precise with the semiconductor manufacturing process. Contamination, temperature variance, and other variables can ruin the process. Powerblanket® products can play a vital role in maintaining specialty gas flow rates during semiconductor manufacturing.

Semiconductor Manufacturers Must Keep Gases Flowing Consistently by Maintaining Gas Temperature in Delivery Systems

Each semiconductor manufacturer has its own precise processes and carefully controlled conditions for producing semiconductors.  Many of these processes involve heating specialty gases to a precise temperature and maintaining the gas delivery system temperature throughout the operation. If the temperature of the specialty gas were to drop by as little as two degrees, the entire manufacturing process could be compromised.

While temperature isn’t the only factor, gas flow rates, are heavily dependent on temperature. Maintaining the temperature in the gas delivery system at the precise degree allows for consistent flow rates and uncompromised accuracy and consistency.

How Do Powerblanket Gas Cylinder Heating Products Help to Maintain Specialty Gas Flow Rates?

When it comes to the semiconductor manufacturing industry, Powerblanket products have a lot to offer.  Our specialty gas cylinder heaters and specialty gas tank heaters allow for precise and consistent temperature control. When paired with a temperature controller, Powerblanket specialty gas cylinder heaters can keep any gas, at the proper temperature for as long as needed.

A Short Case Study on Powerblanket and Gas Flow Rate Maintenance during the Semiconductor Manufacturing Process

A large semiconductor manufacturing company was searching for new products to improve their semiconductor manufacturing process. They needed to maintain their gas flow more precisely, and their existing solution (silicone heaters) was not consistent enough.

Powerblanket designed a specialty gas heating product that maintained the precise temperature and flow rate for hydrocarbon gases that the company was looking for.

The Company’s management team later mentioned that they were against the idea of switching to the Powerblanket specialty gas heating solution when it was proposed to them. They said, “We didn’t think it would work because it was half the power of the status quo product, but after we gave it a try, we were immediately sold…It’s a fantastic product and the sales and engineering support we received was excellent”

Applications for Powerblanket Specialty Gas Heating Products

  • Heating hydrocarbon gas safely
  • Heat argon
  • Heat ammonia
  • Heat carbon dioxide
  • Heat hydrogen chloride
  • Heat chlorine
  • Heat oxygen
  • Heat helium
  • Heat hydrogen
  • Heat hydrogen bromide
  • Heat nitrogen Trifluoride
  • heat propylene
  • and many more specialty gases….

Learn more about the benefits of using Powerblanket specialty gas heaters to maintain gas flow rates