Process Heating Engineering: Heat Tape

Process Heating Engineering:  Heat Tape

Powerblanket makes industrial heating blankets; however, for this process heating project, we skipped the outer jacket and went straight for the heat tape on the inside.

Upgrade Your Security Clearance

For the third installment of Powerblanket Engineer Favorites, we delve (really only dip our toes) into the world of defense contracting.  

The Heating Dilemma

This company needed to cure carbon fiber reinforced polymer composites.  They were on a very tight timeline and their current suppliers were unable to react quickly enough to meet their needs. This became a custom project because the composites had a complex geometry that could not be evenly heated/covered with a standard industrial heating blanket.

The Powerblanket Custom Solution

Powerblanket recognized that a standard blanket could not meet the process heating needs of these complicated composites.  So we offered them the electrical heating tape normally used inside PB400 blankets that would adhere directly to the surfaces they wanted to heat.  In addition, we built them a custom power cord and wiring harness to power several pieces of heat tape at once.  

They had their own temperature control system, so our offering was incredibly simple: a plug, a cord, and a wiring harness used to power several pieces of adhesive-backed high-temperature heat tape (300 F°/149°C rated).  We designed the heat tape to be one-time-use disposable and the power cord and wiring harness to be reusable and easily be disconnected.

Powerblanket Custom Team

Powerblanket’s custom engineering team prides itself on creativity and out-of-the-box thinking, quickly dreaming up a solution that met all of the customer’s technical requirements.  Despite this being a new product category for Powerblanket, we provided a quote within 24 hours of the initial conversation, and built and shipped the process heating product within a week of receiving the PO.

When you purchase a Powerblanket custom process heating solution, you will enjoy quick turn-around times and the ability to choose from varying levels of customization. Our products are certified to universal safety standards and are easy to install, use, and store.

So whether you need a heat solution for complicated composite curing, tank heaters for your three phase horizontal separator used during drilling operations, or process heating temperature control on your assembly line, our custom approach can provide you with the perfect custom process heating solution. Powerblanket has you covered.

Visit Powerblanket at CAMX 2016

Don’t miss Powerblanket (Booth J103 near University Pavilion)  at CAMX September 27-29, 2016, Anaheim Convention Center, Anaheim, California.  

 

We are excited to announce that Composites One will be hosting demonstrations that feature Powerblanket products near their booth on Tuesday at 1:15 pm and Wednesday at 2:15 pm. They will also have a demo of their processes and equipment on Thursday from 9 am until close.

 

Visit the Composites One demonstrations and the Powerblanket booth to learn more about total temperature control:

Curing & Process Heating Blankets

 

Take advantage of this opportunity to see Powerblanket’s heating products  for curing and process heating applications.  We will be showing off the latest  technology to help you save time and money and achieve total temperature control with ease.Controllers

 

Programmable Logic Controllers

Stop by to experience our PLC technology (Programmable Logic Controllers) that gives you the ability to continuously monitor the temperature of Powerblanket products and control them based upon advanced custom programming.

 

owerblanket400drumPOWERBLANKET 400 Blankets  – for Higher Temperature Applications

Do your jobs require oven-like temperatures?  Meet the Powerblanket 400 line of products.  These new blankets offer higher temperature heating capabilities for industries that need extreme heat application.  Powerblanket 400 heating blankets are able to reach temperatures as high as 400° F! That translates into 300 watts per square foot of surface area, allowing for increased heat transfer throughout the entire application.

 

BEACON SMART CONTROLLERS

In today’s connected world the “Internet of Things” (IoT) allows you to see who is at your front door from your desk at work, turn your lights on and off from your smartphone or get an alert when your garage door is left open. Powerblanket has teamed with Beacon Controls to develop a connected temperature controller. This new, smart controller allows you to monitor and control PowerblaSmart Temperature Controllernket products (or any other device that would benefit from temperature control) from your smartphone or computer. More importantly it allows you to receive text, email or push notifications when the temperature goes outside limits that you specify, so you can set the temperature and walk away with complete peace of mind.

 

Powerblanket is ready to arm you with the latest in total temperature control and improve your bottom line by increasing efficiencies and eliminating downtime.

 

How Heat Cools: High Heat Applications from Powerblanket

OMNIA Nightclub San Diego looks out over the Gaslamp Quarter and is the jewel of San Diego nightlife.  Conceptualized around the elements of opulent, classic design and modern technology, OMNIA is a stimulating nightlife experience.  The nigowerblanket400drumhtclub features a variety of musical talent spanning diverse genres for an all-inclusive nightlife experience.  It is a nightlife destination not to be missed.

While OMNIA is a feast for the senses unlike any other, much takes place behind the scenes to make that sensory feast happen effortlessly.  The lights, the sound and the smoke must be operating at their peak and OMNIA Nightclub San Diego knew their Cryo System was not reaching its full potential.  They needed stronger, colder jets of CO2 and turned to Powerblanket for help.

Omnia night club found Powerblanket through Salvin Design. Salvin Design manufactures C02 tanks for special effects. When they presented their problem, the Powerblanket engineers ran some calculations to determine the heat needed to maintain optimal pressure to give the best effects possible. The Powerblanket 400™ became the obvious choice.

“We use the Powerblanket 400 here at OMNIA Nightclub San Diego in an indoor application to provide extra power and performance with our Salvin CO2 Cryo System.  The Powerblanket significantly improves the output and quality of our Cryo System by creating and helping to regulate high pressure in our CO2 bulk tank.  The results are stronger and fuller CO2 plumes, which keeps our patrons cool and looks incredible!”  Andrew Miller, Technical Manager ,OMNIA Nightclub, San Diego

 

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