Keep Propane Tanks from Freezing with a Propane Tank Heater

If you rely on propane for year-round operations, then you already know what a headache winter weather can be. If you have a cold propane tank as a result of dropping temperatures, you’re going to lose a lot of efficiency. Thankfully, there’s a simple solution to keeping your propane tank from freezing, and the solution is something some refer to as a propane tank blanket.

 

thousand gallon propane tank

Propane Performs Best Under Heat

Did you know that propane can freeze up completely if the ambient temperature drops below -44° F? Granted, -44° F is pretty darn cold, but in terms of gases, it’s a rather high freezing point. As cold as this temperature is in general terms, there are regions North America that experience extremes within this range and even lower, and if you operate a propane tank under these conditions without freeze protection, catastrophe is inevitable.

Worst-case scenario aside, propane tank efficiency will fall substantially as the temperature drops, even if it never plummets as low as -44° F. As the temperature drops, so does the pressure in your propane tank, and the pressure in your propane tank coincides with the volume of propane you have to work with. As pressure drops, not only will the volume of your propane deplete, but your extraction rate (how quickly and smoothly you can extract propane from the tank) will suffer as well. If you don’t have a heating source to assist in the pressure maintenance of your tank, then you’re going to have to keep it as full as possible in order to keep it working, even if temperatures are mildly cold.

 

Keep Propane Tanks from Freezing with a Propane Tank Heater 2

More On Propane Extraction or Pressure Rate

Cold weather is the most common dilemma facing propane tank failure, but it isn’t the only one. Another cause of propane tank freezing has to do with the rate of extraction, or the pressure rate. If you’re drawing out a substantial amount of propane from your tank in a short amount of time, then you could cause the tank to freeze and ice up. This is assuming, of course, that you don’t have a heat source to assist with the problem.

Filling your propane tank more often isn’t going to solve a problem like this. And to be quite frank, it’s only a Band-Aid for cold weather dilemmas as well. No, the only real solution to both problems mentioned here is to keep your tank at the ideal temperature, regardless of outside forces. The safest, most efficient way to do this is to employ an external heating system that both insulates your tank and adds regulated and controlled heat to the exterior service.

In the case of heating propane, SAFETY IS MOST IMPORTANT. Propane, as we’re sure you know, is a highly flammable gas, so using any old make-shift solution isn’t safe. On the other hand, using a heating solution design specifically for the process, one that is certified and pronounced safe by reputable, third-party testing laboratories is the only way to go. With that said, let us introduce you to the Powerblanket® Propane Tank Heater.

 

Propane Tank Heater

Powerblanket® Propane Tank Heater

Powerblanket has the best propane tank heating solution on the market. And we aren’t just saying that because we are Powerblanket. No, we’re saying it because we know of no other company that puts more thought, time, and testing into such a product offering.  Our heating blankets will help maintain pressure and efficiency on just about any size tank.

What’s more, if your tank isn’t the common propane unit, well, that’s no problem. Our custom approach to heating solutions can tailor a blanket to fit your specific dimensions and needs. In addition to this, and most importantly, our product is safe! All Powerblanket heating blankets are certified with ETL certification to the highest standards of safety and efficiency.

Keep Propane Tanks from Freezing

Benefits of Powerblanket Propane Tank Heaters:

  • Increase performance and efficiency of propane tanks
  • Provide even heat distribution
  • Save money by optimizing gas and material usage
  • Safety certified by UL/CSA/CE
  • Eliminates unnecessary cylinder refills in cold weather

 

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Learn more about how to care for your propane tanks with our complete propane guide:

Propane Tank Guide

Process Heating Engineering: Vanilla Beans

Process Heating Engineering:  Vanilla Beans

Often, when your industry is unique, there is not a ready-to-ship solution for your specific process heating needs.  Powerblanket’s process heating engineering uses ingenuity and Powerblanket technology to solve the temperature needs of many different companies throughout many different industries.

Powerblanket is currently working with Tahitian Gold, vanilla producer of choice for master chefs and culinary institutions, gourmet cooks and food connoisseurs, to find the best process heating engineering solution for their vanilla beans.

The Heating Problem

Tahitian Gold has vanilla beans that require heating before processing, and they do not currently have an effective means for consistent, safe heating. Right now, Tahitian Gold is testing various Powerblankets for buckets, barrels, totes and even a flat blanket to determine which process heating solution is most effective for their current temperature needs.

While this is not an overly complicated process heating dilemma, the mass of the beans and uncontrolled air gaps, along with awkward sizes and complex temperature and wattage requirements cause problems with consistent heating.  Hence, the reason for testing multiple Powerblanket options to ensure optimal results.

Each Powerblanket option provides concentrated heat to help consistently heat the beans throughout each container.

Powerblanket will approach your process heating needs with creativity built around your heating requirements.

Choosing Process Heating Equipment Vendor Tips

Choosing Process Heating Equipment Vendor

Are you choosing process heating equipment vendor? You may be experiencing some anxiety and option overload.  A lot of time has probably been dedicated to determining the details of your requirements, researching options, getting bids, and analyzing those proposals.  The question now is, “Which process heating equipment vendor is best for you?”  How do you make this decision?  Powerblanket has some suggestions.

Choosing Process Heating Equipment Vendor

Visit the vendor’s production facility

If you really want to know who you are working with and what kind of product they produce, go to where the magic happens.  Spend a day or two getting to know the staff and the facility.  It is worth the time.  There is really nothing that can replace old-fashioned, face-to-face interaction.  You have probably had plenty of interaction with the sales personnel, but now you can talk directly to the engineers who will build, test, implement and service your process heating solution.  Get a feel for the atmosphere of the work environment and the relationship of the team.  Happy employees usually indicate that you will also be a happy customer.

Ask to see the testing facilities.  This will give you a chance to observe the tools they use and the team that conducts tests.  Watching their problem-solving process can give you great insight to the actual expertise of the team.  Don’t be afraid to ask questions during your observations.

Visit actual customers in your industry

When choosing process heating equipment vendor, go visit another company that uses this vendor’s product. Ideally, you will want to be pointed in the direction of a company that works in an industry like yours with heating equipment similar to your needs.  You don’t typically buy a car without a test drive.  This process will allow you to see the equipment in action.  Talk to the staff about reliability, consistency, and quality output.  Ask about the vendor’s customer service, reliability, and responsiveness.  

Ask for References

When an individual or company offers a reference you can expect that it will be a glowing reference with only fantastic things to say about the vendor in question.  Seek out a variety of references.  Find a reference that will tell you about the ups and downs of working with this process heating equipment vendor.  Find a reference who has had a long-term relationship with the vendor.  Do your homework and ask a lot of questions:

  •    How does this vendor handle setbacks?
  •    How did this vendor work with your industry standards?
  •    If a problem arose, how quickly and efficiently did they respond?
  •    Did they do the right thing, even if it wasn’t the convenient thing?
  •    Do they stand behind their equipment?

After all this hands-on research, you should have a new perspective on the original bid.  Choosing a process heating equipment vendor becomes much easier after you have invested the time and effort to see and hear about how this vendor really works.  Now proceed with confidence.  

Process Heating with Powerblanket

Often, when your industry is unique, or your product very specialized, there is not an off-the-shelf solution for your specific process heating needs.  In these cases, Powerblanket engineers take a hands-on approach to creating a custom solution just for you. Powerblanket engineers use their ingenuity and Powerblanket technology to solve the temperature needs of many different companies throughout many different industries, saving time, money, and/or headache for our clients. With Powerblanket custom process heating solutions, you’ll benefit from quick turn-around times. Our products are certified to universal safety standards and are easy to install, use, and store. If you can build it, produce it, or store it, Powerblanket can cover it and protect it.

Choosing Process Heating Vendor

Process Heating Engineering: Heat Tape

Process Heating Engineering:  Heat Tape

Powerblanket makes industrial heating blankets; however, for this process heating project, we skipped the outer jacket and went straight for the heat tape on the inside.

Upgrade Your Security Clearance

For the third installment of Powerblanket Engineer Favorites, we delve (really only dip our toes) into the world of defense contracting.  

The Heating Dilemma

This company needed to cure carbon fiber reinforced polymer composites.  They were on a very tight timeline and their current suppliers were unable to react quickly enough to meet their needs. This became a custom project because the composites had a complex geometry that could not be evenly heated/covered with a standard industrial heating blanket.

The Powerblanket Custom Solution

Powerblanket recognized that a standard blanket could not meet the process heating needs of these complicated composites.  So we offered them the electrical heating tape normally used inside PB400 blankets that would adhere directly to the surfaces they wanted to heat.  In addition, we built them a custom power cord and wiring harness to power several pieces of heat tape at once.  

They had their own temperature control system, so our offering was incredibly simple: a plug, a cord, and a wiring harness used to power several pieces of adhesive-backed high-temperature heat tape (300 F°/149°C rated).  We designed the heat tape to be one-time-use disposable and the power cord and wiring harness to be reusable and easily be disconnected.

Powerblanket Custom Team

Powerblanket’s custom engineering team prides itself on creativity and out-of-the-box thinking, quickly dreaming up a solution that met all of the customer’s technical requirements.  Despite this being a new product category for Powerblanket, we provided a quote within 24 hours of the initial conversation, and built and shipped the process heating product within a week of receiving the PO.

When you purchase a Powerblanket custom process heating solution, you will enjoy quick turn-around times and the ability to choose from varying levels of customization. Our products are certified to universal safety standards and are easy to install, use, and store.

So whether you need a heat solution for complicated composite curing, tank heaters for your three phase horizontal separator used during drilling operations, or process heating temperature control on your assembly line, our custom approach can provide you with the perfect custom process heating solution. Powerblanket has you covered.

Custom Heaters and Heat Solutions

CUSTOM HEATERS

Powerblanket® engineers solve every kind of temperature problem from simple to very complex. Need a custom heater or need a system of custom heaters?  Our expertise guarantees satisfied customers in a very short turnaround time, often in less than three weeks from design to delivery.  

We have created custom heaters for:Clean-Fuel Installation 027

  • Frac tanks
  • Truck mounted propane tanks
  • 500 gallon gravity flow tanks
  • Pipes and manifolds
  • Valves and instrumentation
  • Hoppers
  • Large tanks
  • Wind blade epoxy curing
  • and many more

Powerblanket can design and manufacture custom products to meet the requirements of hazardous areas including Class I, Division 2.

Custom Tank Heaters

Powerblanket Tank Heaters can maintain temperature, heat materials, provide freeze protection, or optimize flow for viscous and temperature-sensitive materials.  A powerblanket custom heater will change the way you approach temperature control and freeze protection.

Why Choose Powerblanket Custom Heaters for Tanks?

  • Maintain optimal temperatures for temperature sensitive materialslarge-propance-tank-heater (3)
  • Custom heaters designed to fit any tank
  • Provide ultimate freeze protection
  • Available in 120, 208 or 240VAC
  • Peace of mind that your valuable materials are protected

White’s Equipment Rental, LLC faced a dilemma when the chilly Marcellus winters started causing problems with the Catch Tanks they use to capture fluids. Buck Binder, VP of Production and R&D lead, realized that the cold temperatures and frigid weather would cost the business thousands of dollars in rental fees, replacement costs, and even fines from the EPA, if the Catch Tanks were to freeze.  He turned to Powerblanket for a custom heater. Powerblanket engineers designed a custom heating blanket fitted precisely to the Catch Tanks. By keeping the tanks warm during the cold weather, White’s eliminated the risk of freezing, and a loss in revenue.

Powerblanket’s custom heating solution provided White’s Equipment with more than freeze protection. It provided both them and their clients with the benefits of sustainability, continuous production, and reduced or eliminated down time, not to mention peace of mind and the earned reputation of being a preferred energy services provider.

Weatherproof your business with Powerblanket pipe, valve, and instrumentation heaters.

These advanced custom heaters offer freeze protection for your entire pipe & manifold system. The simple design eliminates the need for expensive work crews to install or remove heat trace, insulation and cladding. Unlike heat trace, Powerblanket does not have inrush current issues.Valve

Why Choose Powerblanket Custom Heaters for Pipes and Valves?

  • Reduce downtime and increase profitability
  • Eliminate need for alternative emergency services or steamers
  • Protect instrumentation from freezing to ensure accurate data retrieval
  • Sustain valve functionality
  • Save on labor costs through easy installation and removal
  • Custom designed to fit any application

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Biomed Cooling Solutions From Powerblanket®

Temperature control in the biomed sector is not a convenience; it’s absolutely imperative. Whether we’re talking about keeping pharmaceuticals preserved, or we’re on the subject of maintaining the proper temperature for equipment, all of it is most important—for matters of safety and operational efficiency. However, even though biomed cooling solutions are so necessary, most of those on the market are expensive and not very versatile. Until Powerblanket ICE came along, that is.

 

biomed cooling solutionsVersatile Biomed Cooling Solutions

Unlike the many chillers and refrigerant systems on the market for biomed applications, Powerblanket ICE can keep bulk materials and equipment safe and cool without the same space limitations. The main difference between Powerblanket biomed cooling solutions and all the others is the simple fact that Powerblanket ICE is transportable, storable, and can be used on the same containers that transport, house, and store products and equipment. Our approach to custom cooling solutions allows for bulk cooling, regardless of the size and shape of your containment unit. In other words, you can get a cooling solution made to fit your storage and transporting needs instead of adjusting to fit the size of a refrigerant box.

Powerblanket ICE cooling solutions will keep your materials and equipment cool and safe. Vaccines, pharmaceuticals, fluids, and temperature-sensitive equipment, you name it, and we can cool it. Powerblanket ICE cooling solutions keep your materials at the ideal temperature whether the ambient environment is a nice seventy degrees or over a hundred.

In addition to its versatility, Powerblanket ICE also comes in three different cooling levels. Whether your temperature needs are big or small, complex or simple, Powerblanket has a solution for it.

 

Benefits of Powerblanket Biomed Cooling Systems:

  • Maintain ideal temperature of materials, products, and equipment, eliminating the risks and costs associated with overheating.
  • Increase operational efficiency and safety by maintaining the proper temperature of stored products.
  • Ensure the valuable and necessary characteristics of vaccines, pharmaceuticals, and lab equipment are never lost due to drastic temperature fluctuations.

 

Features of Powerblanket ICE:

  • The Powerblanket ICE cooler jackets use patented technology that draws heat away from the containers and cools the contents inside.
  • Each cooler system covers and insulates by means of a durable and easy-to-use system, allowing you to limit costs by cooling contents in storage containers, rather than transferring containers.
  • Powerblanket ICE cooling systems are portable—easy to install and uninstall.
  • Powerblanket ICE cooling systems allow you to control the temperature of your materials and equipment with ease and efficiency.
  • Cooling systems can be left installed and running while material containers are in use, making accessibility easy and unencumbered.

 

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Spray Foam Cooling Solutions: Powerblanket® ICE

Polyurethane spray foam is an extremely useful product. It insulates our homes, offices, and other structures from uncomfortable fluctuations in temperature. It keeps the cool in during the summer and the warm in during the winter. But as great as spray foam is at maintaining internal temperatures, spray foam itself is a very temperature-sensitive liquid prior to and during application.This is why you need spray foam cooling solutions for the summer months.

 

spray foam cooling box coolerSpray Foam Application in the Summer

If you’re in the spray foam business, then the above information is no news to you. However, what might be news to you is that Powerblanket offers total temperature control for your spray foam year round. Whether you’re applying in the spring, summer, fall, or winter, we’ve got you covered. Since we’re approaching the hotter months, though, let’s talk about spray foam application in the summer and the benefit of using our spray foam cooling solutions.

The hot summer months can affect spray foam yield and functionality considerably. Just about every spray foam will substantially reduce its yield potential as it nears 90 °F and higher.  That’s why Powerblanket offers innovative cooling systems for spray foam storage and application during the hot summer months.

With the new and revolutionary Powerblanket ICE spray foam cooling blanket, you can efficiently regulate the temperature of your spray foam in the scorching conditions of summertime application. To be quite frank, spray foam cooling has never been so easy. With spray foam cooling solutions designed specifically for spray foam applicators and storage units, you can keep your spray foam at ideal temperature all the time.

 

Powerblanket Ice Cooling ProductsPowerblanket ICE Benefits:

  • Increase your spray foam yield and the profitability of each application (Keeping your spray foam at ideal temperature during hot weather will allow you to maintain high yield.)
  • Eliminate expensive downtime caused by overheated spray foam (If you arrive onsite with overheated foam, you’ll lose lots of time waiting for it to cool.)
  • Increase business continuity and profit by enabling application continuity through the hot weather (In other words, you won’t waste any application time, because your foam will be cool and ready to go.)
  • Protect your biggest asset from damage and waste (If you’re spray foam is left at extreme temperatures long enough, it could become permanently damaged.)

 

Features of Powerblanket ICE Spray Foam Cooling Solutions:

  • Powerblanket ICE uses Powerblanket patented heat-spreading technology in reverse to draw heat away from the spray foam container in order to cool the spray foam itself.
  • Powerblanket ICE covers and insulates with the same robust system used in the Powerblanket heating products.
  • Both the ice box and chiller-driven systems are portable and easy for onsite use (120VAC required).
  • Powerblanket ICE allows you to control the temperature of bulk spray foam materials with ease.
  • Blankets can be left installed and running while spray foam containers are in use. (Applying spray foam in the heat of summer is simple and efficient with Powerblanket ICE.)

 

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Electric Motor Cooling Solutions: Powerblanket® ICE

If you run electric motors consistently, then you know that overheating can pose a substantial problem to your motor’s life expectancy and the continuity of your operations. But this is a problem you won’t need to worry about any longer. Powerblanket ICE cooling systems can keep your motors running at the best temperature, offering the perfect electric motor cooling solution.

 

Powerblanket ICE for Electric Motor Cooling

Electric motors are used for a wide range of applications. They fuel much of the conveniences we enjoy on a daily basis. And when it comes to industrial applications, your electric motors are an important tool for your business success. Yet the stark reality is that there isn’t an electric motor out there that’s totally fail proof. Actually, one of the most common causes of electric motor failure is overheating. When your motors experience excessive levels of heat, the windings suffer insulation deterioration. To put this in numbers, your motor’s insulation life decreases by 50% for every 50 °F (10° C) increase in heat. So if you don’t have a cooling plan in place for your electric motors, you’re going to experience significant setbacks.

The good news is that Powerblanket has an innovative motor cooling solution that prevents overheating in electric motors. Powerblanket ICE is an easy-to-use cooling system that can be fully customized to fit your particular motor. Keep your motors functioning at the ideal temperature whenever they’re running, avoiding deterioration in your motor windings and prolonging the life of each unit.

 

Benefits of Powerblanket ICE:

  • Protect your motors against overheating, avoiding damage to your valuable assets.
  • Increase motor efficiency, operational efficiency, and profit.
  • Avoid costly downtime associated with shut downs caused by overheating.

 

Custom Cooling for Electric Motors

The breadth, variability, and differences among electric motors would make a ready-to-ship solution pretty improbable and futile. That’s why Powerblanket approaches each motor cooling solution from a custom standpoint. But customization with Powerblanket doesn’t mean long wait times and excessive expense. We can turn around your custom motor cooling needs in two weeks, and the process is as easy as 1, 2, 3.

 

1, 2, 3 Customization

Our customization process is as easy as…

  1. Contacting us to deliver the information and details of your application
  2. Having us design a custom cooling solution for your application based on your information & feedback
  3. Having us build your custom solution and shipping it to you within two weeks

 

Whatever the size or application of your motors give us a call today, and we’ll help you protect them against failure.

 

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Concrete Cooling: Curing Concrete in the Summer Months


We talk a lot about the dilemmas posed to concrete curing during the cold winter months, and for good reason too. It’s difficult to get concrete to cure well when the temperature drops. But what about when the weather is hot? True, fewer problems exist for concrete curing during the summer, but excessively hot temperatures can cause concrete to cure too quickly. Don’t worry; we’ve got you covered here too, with our concrete cooling.

 

canstockphoto3975308Concreting in the Summer

We all know that summer is the ideal time for construction projects, and concrete pouring is no exception. But when the summer months get really hot, it can be a little too much of a good thing. In fact, concrete cures best in a range somewhere between 70° to 80° F. As you approach numbers as high as 90°, however, you’ll start to run into problems. Concrete experts suggest that if you anticipate experiencing temperatures higher than 77° F after pouring your concrete, you should have a plan for remedying the effects of the high temperatures. Since temperatures above 77° F are very common in the summer months, you’ll need to have a concrete cooling solution in place.

Why, you may ask? Because when concrete is poured in high temperatures, it can cure too fast. One of the major concerns with really short curing times is the reduction of strength due to the demand for high water content during high curing temperatures. Pouring concrete in hot weather also poses the risk of dehydrating the concrete, which will lead to shrinkage and cracking. With these risks in mind, it becomes imperative to have a plan in place for combating the hot weather, and we have just the solution for it too.

 

Powerblanket® ICE for Concrete Cooling

Our new Powerblanket ICE cooling blankets allow you to simplify the concrete work you do in the summer by eliminating the side-effects associated with hot weather concreting. Just look at these features:

  • Powerblanket ICE uses Powerblanket’s patented heat spreading technology in reverse to draw heat away from the concrete while simultaneously circulating coolant throughout the blanket surface.
  • All three types of Powerblanket ICE cooling products are portable. (Both the ice box and chiller driven systems require 120VAC). See the Powerblanket ICE cooling product pages on our website for details.
  • We can provide Powerblanket ICE cooling products for custom applications quickly and cost effectively, just like our heating products. Just get us the details, and we can have a product in your hands in just a few weeks.
  • Powerblanket ICE prevents shrinkage and cracking by maintaining the ideal curing temperature during hot weather.

 

Don’t take a chance with the hot weather this summer. Reach out to us today for a quote on Powerblanket ICE products.

 

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Epoxy Curing: The Economic Approach

Epoxy curing has its challenges. Most resins for composite construction need post curing heat assistance. There are different approaches you can take for post curing temperature control. But of all the tactics and options available, there are really only two kinds: those that cost a lot of money and those that don’t.

 

Post Curing Epoxy Resins

When it comes to epoxy curing, most every epoxy resin, especially those used in composite and carbon fiber construction, has to cure and post cure at high temperatures. Normal ambient temperatures, even during hottest summer months, are never enough. Take Gold Coast Yachts for example. Gold Coast Yachts manufactures high-end, carbon-fiber yachts. Their assembly process used to involve a very expensive and time-consuming procedure for post curing the large carbon frames.

Before Gold Coast starting using Powerblanket® Curing Blankets, they had to post cure their carbon fiber structures in large ovens. But get this; they had to construct those large ovens themselves. When you have to post cure structures as large as Gold Coast does, you’re not going to find a curing oven big enough. Instead, Gold Coast had to essentially construct rooms around the carbon-fiber body, so they could then pump enough heat into the enclosed space for the post cure to set properly. If this sounds expensive and time consuming, it’s because it was.

Once Gold Coast started using our curing blankets, however, they began saving thousands of dollars and hours (even days) worth of time. We were able to customize the right size curing blankets for them to use in insulating and heating their structures for post curing perfection.

Big yachts made of carbon fiber aren’t the only large-scale dilemmas for epoxy curing. We also have several clients in the wind turbine business who use our blankets to cure the seams in those gigantic blades that go on the wind mills we all see generating so much electricity. Imagine trying to find or build an oven for one of those.

Now, the question is: what can our curing blankets do for your curing needs? Whether you have big or small parts to cure and post cure, Powerblanket curing blankets can save you the time and money associated with curing ovens. Curing ovens are expensive, and they’re limited in size and transportability. Our curing blankets, on the other hand, have no such limitation and are much, much easier on the pocket book. We have many standard sizes and we can quickly design and build custom sizes at a very reasonable cost. So when you have curing needs, look no further than here.

 

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Freeze Protection for Chemical Injection Tanks

Chemical injection tanks can be found all over the oil piping and drilling industry, as well as in water treatment facilities. In fact, they can be found in many different sectors for many different reasons. But as versatile as they are, a chemical injection tank is no match for cold weather, not on its own at least.

 

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A Poly-Mart Chemical Injection Tank https://poly-mart.com/chemical-injection-systems/

Chemical Injection Tanks and Freeze Protection

The big poly containers you see strewn all over the oil fields and other similar locations are truly helpful when it comes to storing and accessing the valuable liquids they hold. But you may have noticed something else about them, the same thing we noticed ourselves. That “something” is the obvious fact that they are basic, high-grade plastic containers. And as basic, high grade plastic containers, they have no insulating qualities.

Perhaps you’re thinking: so what if they aren’t insulated? Well, for a portion of the year this fact isn’t a game changing one, but for other parts of the year, it is. Think of the problems that could arise come winter. Chemical injection tanks are commonly used to maintain flow, to reduce corrosion, and to improve operations associated with the treatment of fluid sources. This is why these tanks are so often found in the oil field and at water-treatment facilities. The chemicals stored inside of them are often temperature-sensitive liquids, and if these liquids freeze under adverse conditions, so does the process they enable.

To counteract this problem, Powerblanket offers custom heating solutions for chemical injection tanks. Whatever the size or shape of you injection tanks, Powerblanket’s custom solutions team can design a durable heating blanket for it, a blanket that will be easy to install when you need it, and easy to remove when you don’t.

Our proprietary blend of material and technology produces a heating solution that wraps your injection tank in a durable insulating blanket that spreads electrical heat evenly and safely throughout the entire application area. So when it comes to chemical injection tanks, don’t leave them out in the cold. Give us a call today and get started on a custom solution that meets your needs.

 

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Custom Heating Solutions for Welding Prep

Prepping pipes and other surfaces for welding can be a real challenge regardless of the ambient temperature. The surface needs to be hot for welding, and that’s why Powerblanket has created custom heating solutions for welding prep, to enable preheating for just about any welding job.

 

Heating Solutions for Welding PrepWelding Prep: Bringing the Heat

When it comes to prepping any metal surface for welding, specifications may require the surface to be hot before you begin. If it’s not, you’ll run into problems. If the metal isn’t hot enough before you start welding, it will affect the cooling rate of the weld, and if the weld cools too quickly the metal could go into shock and cause fabrication hydrogen cracking.  When you preheat and postheat the metal it allows for better hydrogen diffusion, as much as 1000 times more diffusion at 250 °F (121 °C) versus room temperature (68 °F, 20 °C). As more hydrogen diffuses after the weld is complete,  the risk of cracking is significantly reduced.

Preheating pipe can be achieved through various means. Some of these include: furnace heating, torching, electrical strip heaters, induction heaters, and radiation heaters. Whatever you do to preheat your metal, it’s imperative to do so properly. Having the needed monitors and controls in place will allow you to maintain the necessary interpass temperature to make certain the surface doesn’t drop below the necessary preheat range.

Can you do this with traditional preheat methods such as torching and induction heaters? Well, it’s not impossible, but it is tedious and tricky. That’s why we eliminated all the guess work at Powerblanket to bring you an innovative heating solutions for welding prep. With the Powerblanket 400 custom heat blanket, we can build you a quick and easy-to-use preheat product that you can use for your specific welding needs.

 

Powerblanket 400:

  • Up to 300 watts per square foot
  • Temperatures up to 400 °F (204 °C)
  • Durable silicone-coated, fiberglass shell
  • Utilizes high efficiency aluminum heat-spreading technology
  • 120/208/240 VAC options available
  • Ideal for epoxy curing, welding prep, manufacturing processes, and much more
  • Integrated temperature control, for precise control ask about our temperature control options

 

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Powerblanket® Custom Heaters

Custom HeatersCustom heaters are an absolute necessity to the year-round continuity of many different industries. However, getting the right custom heating solution for your particular application can be a challenge, not to mention a considerable expense. Thankfully, with Powerblanket custom heaters, you don’t have to worry about either of these speed bumps.

 

Custom Heaters The Way You Need Them

When it comes to customizing a heating product to an application that requires unique specifications, you can often equate the process to high costs and long turn-around times. However, with Powerblanket’s approach to custom heating solutions, you don’t have to worry about breaking the bank or waiting forever for a solution that you needed yesterday. In fact, Powerblanket can turn around a custom heating solution in two weeks’ time. (A lot of the time, we can even do it in one week.)

Powerblanket’s patented technology delivers safe and regulated heat to whatever you need to protect or heat.  Our easy-to-install, durable, and economical heating blankets can cover your assets in the coldest conditions and in the most demanding processes. If you can build it, store it, or use it, we can cover and heat it. The point is, Powerblanket custom heaters can be designed to insulate, protect, and regulate temperature on many, many different applications and in varying circumstances.

If you’re in need of a custom heater for a large storage unit, a tank, a cylinder, a valve, an instrumentation unit, a silo, a piping system, or any other conceivable application, it all starts with giving us a call or filling out a custom heater application. Actually, getting a customized heating solution from us is as easy as:

 

  1. Contacting us to tell us about the details and needs of your application. (Most of our custom projects start with a simple phone call to one of our reps. After that, you can send any and all information we’ll need to produce the proper heating solution for you. But if you want a more hands off approach, we can come onsite and get all the details on our own.)
  2. Having us design a custom heating solution for your application. (Whether you choose to send us information or decide to have us visit you onsite, we’ll get all the details and feedback we need from you so that our expert design engineers can design the right solution for you.)
  3. Having us build your custom solution and shipping it to you within two weeks. (Sometimes, we can even turn a project around in as little as one week.)

 

Powerblanket Custom Heaters Offer:

  • Quick turn-around (normally ships within one to two weeks)
  • The ability to answer varying levels of customization
  • Certification to UL and CSA safety standards
  • Easy installation and use

 

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Powerblanket at the 2016 SPFA: Showcasing Spray Foam Heaters

If you’re in the spray foam business, then you know what a big deal the SPFA convention and expo is. And since we at Powerblanket are in the business of keeping you in the spray foam business year round, we’re here again this year, at the 2016 SPFA convention in Orlando Florida, showcasing our spray foam heaters for cold weather application.

 

Polyurethane spray foamOrlando and Spray Foam

This year’s SPFA convention is being held today through the eleventh in Rosen Centre Hotel in sunny Orlando, Florida. Often times, when our minds turn to polyurethane spray foam, we think how efficient it is at keeping warm air in and cold air out (or maybe that’s just how we northerners think). So it might seem an interesting place to hold an insulation expo, in a city that rarely sees any cold temperatures at all. However, it’s important to remember that spray foam does just as well at keeping hot air out and cool air in (making it a must for those hot Orlando summers, as well as the mild Orlando winters).

Back to the cold weather topic now: we want to make sure everyone is aware that we have a booth at the SPFA convention again this year. We’ll be demoing out spray foam heaters at booth 823 for all attendees to see. So come on over at take a look for yourself at how we can keep you applying spray foam in the coldest conditions. In addition to this demo, we’ll also have one of our savvy engineers on hand to answer any questions you might have regarding the technicalities of our technology. “Ask an Engineer”…that what we’re calling it.

New to this year’s event, we’ve also teamed up with Dow Building Solutions to demo our heaters on their FROTH-PAK ULTRA tanks. This demo will take place at the Dow Building Solutions booth (booth 517). So whether you stop by Dow’s booth, our booth, or both, you’re bound to see some time-saving, money-sparing, business-growing technology that will keep your business continuity prime through the winter months each year.

 

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Powerblanket® Spray Foam Heaters: Product Spotlight

If you’re in the spray foam business, then you know what it means to try and work in cold weather. Spray foam simply doesn’t work when the temperature drops too low. This makes business continuity a real challenge, but that’s why Powerblanket Spray Foam Heaters exist. They can keep you working year round, no matter how cold it gets.

 

Foam-Box-HeaterSpray Foam and Cold Weather

The cold-weather dilemma is nothing new to the world of spray foam. Winter application has been a challenge for as long as polyurethane spray foam has been around. In fact, in the past, some professionals tried using band heaters on their spray foam totes in order to keep the spray foam warm enough for application. However, this caused more problems than it solved. The problem with using band heaters was rooted in the inefficiency of the product.

Band heaters aren’t that durable to start with, and they create unreliable, and in most cases, unregulated heat levels. Even if a person were to use a band heater that came equipped with a thermostat, they’ll soon discover that it’s unreliable. Ultimately, band heaters can’t deliver even heat distribution. And in the case of spray foam and many other substances, this leads to burnt product—product that flakes and clogs up equipment, pumps, and hoses. Not to mention, band heaters can only work on round metal containers.

The real solution offers something much more efficient and safe. Powerblanket Spray Foam Heaters provide insulation and even heat distribution over the entire container. With a patented blend of technology, our spray foam heaters wrap your container in a protective and durable vinyl shell that heats your product consistently and evenly, without any significant fluctuation in temperature. Actually, the temperature is completely regulated, keeping your spray foam at the ideal temperature for cold weather application. With the Powerblanket solution in place, you don’t have to worry about burnt product, uneven heating, or damage to equipment. Our spray foam heaters were designed with spray-foam application in mind, making them the perfect answer to your wintertime woes.
powerblanket-sprayfoam-ebook

Four Things to Look for in a Reliable Spray Foam Solution and How Powerblanket Delivers Them All:

  • A unit that contains the spray foam kit boxes or the spray foam cylinders
  • A unit that can evenly heat the spray foam from all sides for consistent performance
  • A well-insulated unit to keep the heat from leaking out
  • Safety certifications, including a UL listing (in the U.S.) and CSA (in Canada)

 

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Custom Tank Heaters: The Perfect Approach to Heating Solutions


custom tank heatersIt would be absolutely ridiculous to assume that all tanks come in the same shapes and sizes, whether they hold water, gas, chemicals, or some other matter. We all know that this simply isn’t the case. While there are certainly standard measurements for specialty gas tanks, water tanks, and others, the range of variance between size, construction, and purpose is vast enough that there simply isn’t a one-size-fits-all solution for tank protection. That’s why Powerblanket® Custom Tank Heaters are the perfect approach to the need for a heating solution.

 

Customized for Your Tanks and Needs

Regardless of the size of your tank, the purpose it serves, or its shape, Powerblanket can help you protect it against cold weather and keep it running at the ideal temperature year round. Our custom approach to providing tailored heating solutions to a myriad of industries and applications has allowed hundreds of customers to protect their precious assets from the ravages of cold weather.

In addition to freeze protection, our custom tank heaters enable increased efficiency in gas and other kinds of tanks. Anywhere flow rates and extraction rates are affected by temperature, Powerblanket custom tank heaters can ensure the flow of liquids and extraction of gas is always at its best. Take, for example, the nature of a gas such as propane.

When gases are stored in tanks, they are stored under considerable pressure. Due to this fact, they reside in the tank in both a liquid and gaseous state. Extracting a gas means you must evaporate some of the liquid and that evaporation process requires an input of heat energy. If the gas extraction rate is fast enough, it could cause the tank to frost up and the extraction to be impeded. However, with a custom Powerblanket propane tank heater you can keep the extraction flowing fast and full, without the side effect of frosting or icing.

What’s more, whether a tank holds gas or liquid, freezing temperatures pose big problems. Using a custom tank heater allows you to fully insulate and heat your tank to whatever temperature is best, regardless of the surrounding climate.

 

custom tank heaterGetting a custom tank heater from Powerblanket is as easy as 1, 2, 3:

  1. Contact us with the details of your application.
  2. We’ll design a custom tank heater for your application, based on your information and feedback.
  3. We’ll build your custom solution and ship it to you within two weeks. (Sometimes, we can even turn a project around in as little as one week.)

 

In the end, there’s no reason to leave your tank out in the cold. Powerblanket can cover it and keep it safe and functioning well through the most inclement weather.

 

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Custom Heating Solutions Don’t Take as Long as You Think

Custom Heating BlanketsOften times when we think of customization, or taking a custom approach to something, the first thing that comes to mind is time. “How long is that going to take?” we ask ourselves. Well, in the case of Powerblanket custom heating solutions, not too long at all. Our custom approach to heating solutions doesn’t take as long as you might think. In fact, in most cases, Powerblanket can turn around a custom project in one to two weeks.

 

Custom is the Way to Go

Many applications can be adequately covered by our ready-to-ship product line, but there are equally as many projects that need a custom solution. Powerblanket works with many companies in a myriad of industries to supply custom heating solutions to a wide range of needs. So what does a custom heating solution process look like when working with us? We’ll show you.

Powerblanket’s custom heating solutions can be tailored to fit just about any application. If you can build it, produce it, or store it, Powerblanket can cover it. What’s more, completing a custom project with us can be summarized in three easy steps:

 

  1. Contact us and tell us the details of your application. (Many of our custom projects start with a simple phone call to one of our reps. From here, you can send any and all information we’ll need to form the proper heating solution for you. Additionally, we do offer what we refer to as the white glove treatment. In other words, we can come onsite and get all the details on our own.)
  2. We’ll design a custom heating solution for your application, based on the information and feedback we gather or you deliver to us. (Whether you choose to send us information or want us to come onsite, we will get all the details we need.)
  3. We’ll build your custom solution and ship it to you within two weeks. (Sometimes, we can even turn a project around in as little as one week.)

 

Case In Point

When Enduraplas’s plastics manufacturing process needed heating assistance, Powerblanket was able to deliver a custom tank heater that increased efficiency beyond expectations. Enduraplas’s manufacturing process uses propane extensively—making their large propane tanks an invaluable asset. However, cold weather threw a real damper on the whole thing, impeding the flow of propane significantly.
With the Poweblanket custom heating solution in place, however, Enduraplas was able to run their manufacturing processes through the coldest of weather.

 

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Gold Coast Yachts is another great example of how Powerblanket custom heating saved immense amounts of time and money. Gold Coast Yachts builds custom, carbon-fiber yachts, and the curing process for the large sections of carbon-fiber frames needs high-temperature exposure for long periods of time. Previous to implementing the Powerblanket custom curing blankets, Gold Coast had to architect, build, and utilize large custom ovens for every cure. In other words, they had to build a large shed around every frame in order to pipe heat into the enclosure and cure the resins at the proper temperature. This process, as you can imagine, took a whole lot of time, manpower, and money. With Powerblanket, however, Gold Coast Yachts was able to save thousands of dollars and hours of time on each project.

 

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When Cenovus turned to Powerblanket to design a custom valve and transmitter heating solution, Powerblanket was able to turn the product around with ease and speed. Powerblanket set out to create a custom heating system that eliminated the risk Cenovus had of losing money to freezing valves and transmitters. After Powerblanket completed the project, Cenovous no longer had to worry about the cost associated with downtime and the thawing of frozen instrumentation and valves.

 

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Heating and Hazardous Locations

Working in hazardous locations means you have to exercise serious caution regarding procedure, protocol, and equipment usage. What’s more, heating in hazardous locations takes all the more care and detail to make certain you aren’t adding fuel to a potential fire. This is why Powerblanket offers products certified to national safety standards.

 

CID2Class I Division 1 and Class I Division 2

We understand that hazardous location heating is nothing to take lightly. And we understand that heating products should be engineered to the highest standards of quality and safety. We’ve based our business on this simple reality and are able to customize our safe and innovative heating solutions to a myriad of industries because of it. In fact, our custom heating solutions can be designed and certified to Class I Division 1 (CID1) or Class I Division 2 (CID2) safety standards. We are certified for all four gas Groups, A, B, C, and D and up to a T4 Temperature Classification.  Many people who work in hazardous locations are familiar with these terms. For everyone else, here’s an explanation.

The classifications referenced as CID1 and CID2 regard the operation of electronic equipment in hazardous locations. CID1 is the identifier used for locations where ignitable concentrations of flammable gases, mists or vapors could possibly exist under normal working conditions. This classification also covers locations where the same gases, mists or vapors may exist frequently due to repairs or maintenance in the area. It also includes potential scenarios where gases, mists or vapors could be leaked by faulty or damaged equipment.

CID2, on the other hand, represents all locations where concentrations of flammable gases and/or vapors and/or mists are present in the air under operating conditions outside of the norm. So CID1 covers areas where such hazards are normally present, and CID2 covers areas where such hazards aren’t normally present but certainly could be under abnormal circumstances. Most importantly, if a product is CID1 or CID2 certified, it means that product is safe to use in locations that are CID1 or CID2 rated hazardous locations.

Powerblanket provides products that are certified to either of these hazardous location equipment safety standards. So when it comes to heating in hazardous areas, Powerblanket is both an efficient and safe choice. In addition to these ratings, Powerblanket products are also certified to UL, and CSA standards. Our innovative approach to providing industry-specific heating solutions has helped our customers save a lot of time and resources to safeguard and increase efficiency among the assets that keep their businesses running. So whether it’s freeze protection, viscosity maintenance, curing assistance, or some other heat-related dilemma, Powerblanket can help, even if you operate in a hazardous location.

 

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Precast Concrete and Throughput: How to Improve Cure Times

The business of precast concrete manufacturing is one where you often have to hurry up and wait. Once you pour a precast form, you then have to wait for the time-consuming process of allowing the form to fully cure. The importance of proper curing can’t be undermined, but what if it could be efficiently and safely sped up?

 

Precast Concrete InfographicCure Precast Concrete 3 Times as Fast

What if we told you that you could speed up your precast concrete curing process, without the use of any additives, by as much as 300%? If you’re first thought is: prove it, then we would love to. In fact, it may interest you to know that the inception of Powerblanket heating solutions all started with concrete curing in the first place. We’ve been in the business of increasing concrete-curing efficiency for many years, and our solutions have been proven and tested innumerable times over to increase curing efficiency without any of the common side effects related to other forms of acceleration.

Additives can dehydrate your concrete and leave you playing a game of gains and losses. But Powerblanket custom precast concrete curing solutions keep your concrete insulated and hydrated throughout the curing process. Our patented blend of technology allows for the even and consistent curing of precast forms of all shapes and sizes.

So rather than balancing the pros and cons of using additives or accelerators in your concrete forms, let us show you a solution that creates no setbacks, only progress. To learn more about our precast curing blankets, select the button below for the infographic.

 

Precast Infographic

 

Propane Tanks and How to Care for Them

Whether you’re a homeowner who relies on propane for heating, or a business leader who uses if for industrial purposes, propane is a versatile and important commodity. However, as helpful as propane is to us, we often overlook the need of caring for our propane tanks year round.

 

2016-01-05 09_16_31-Powerblanket___Propane_Tanks_Guide___v3__1_ (1).pdf - Adobe ReaderCaring for Your Propane: Tank and All

When it comes to caring for your propane storage, it’s imperative that you have a working knowledge of your tank and all the potential threats that could impede its proper functionality. Understanding the warning signs of a damaged or inefficient tank is important, not only for reasons of economical operation, but for the safety of all involved.

Several factors play into the safe and efficient operation of any size propane tank. These factors include, but aren’t limited to:

  • Shutting off valves when the tank is not in use
  • Keeping reserve tanks at a minimum
  • Not leaving portable propane tanks inside a vehicle
  • Securing portable tanks properly
  • Replacing weathered and/or worn canisters

Knowing how to properly manage all these aspects of propane storage and usage is very important. But there are many other factors to consider, too. Matters such as storage, setup, protection, government regulations, and the warning signs of hazardous circumstances are equally important. For more information on how to care for your propane and the tank in which you keep it. Access our free e-book below.

 

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Powerblanket Receives Manufacturer of the Year Award from UMA

If you haven’t seen this headline somewhere else on the web by now, we’re happy to tell you all about it here. Utah Manufacturers Association recently awarded Powerblanket something we’re pretty happy about. Read on to learn more about the UMA Manufacturer of the Year Award.

 

UMA AwardUMA and Manufacturer of the Year

Utah Manufacturers Association (UMA), recently awarded Powerblanket the prestigious award  of Manufacturer of the Year. This award is given annually to the Utah-based manufacturer that proves to be the most innovative contributor to their space. There’s even more to it than this, but we’ll get to that.

UMA has been around since 1905. The organization prides itself on offering the “voice of industry” in the state of Utah, and they’ve been doing so for over 107 years now. UMA has clearly been talking Utah economy for a long time, but talking isn’t all they do. UMA is a trade association, and their goal is to enhance and improve the business climate in the state. UMA doesn’t only offer insight and expertise in the business of manufacturing, but the organization also has considerable experience in the legislative processes of state government. This is how they can do so much to vie for the interests of Utah businesses and the overall economic prosperity of the state.

UMA’s Manufacturer of the Year Award embodies the mission of UMA in multiple ways. By awarding the company that not only proves innovative in their respective markets, but also offers leadership in their industry, UMA’s award encourages and rewards the same idealism by which their organization operates. Powerblanket was chosen to receive this award for 2015, based on the embodiment of these characteristics and more. In fact, why don’t we just give it to you in their own words. According to UMA, Powerblanket received the award “for their outstanding performance in operational excellence, economic achievement, workplace safety, community outreach, and fidelity to the principles of free enterprise.”

Powerblanket is honored to receive such accolades from a high quality establishment like UMA. The credibility of UMA and the Manufacturer of the Year Award lends a great addition to our own image and ethos as a company devoted to “operational excellence, economic achievement, workplace safety, community outreach, and fidelity to the principles of free enterprise.”

So, from all of us here at Powerblanket, thank you, UMA for this great privilege.

 


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Powerblanket® Specialty Gas Cylinder Heaters and Semiconductor Manufacturing

 

Powerblanket Specialty Gas Cylinder Heaters for Semiconductor Manufacturing

Powerblanket® gas heating products maintain specialty gas flow rates during semiconductor manufacturing.

It’s important for everything to be precise with the semiconductor manufacturing process. Contamination, temperature variance, and other variables can ruin the process. Powerblanket® products can play a vital role in maintaining specialty gas flow rates during semiconductor manufacturing.

Semiconductor Manufacturers Must Keep Gases Flowing Consistently by Maintaining Gas Temperature in Delivery Systems

Each semiconductor manufacturer has its own precise processes and carefully controlled conditions for producing semiconductors.  Many of these processes involve heating specialty gases to a precise temperature and maintaining the gas delivery system temperature throughout the operation. If the temperature of the specialty gas were to drop by as little as two degrees, the entire manufacturing process could be compromised.

While temperature isn’t the only factor, gas flow rates, are heavily dependent on temperature. Maintaining the temperature in the gas delivery system at the precise degree allows for consistent flow rates and uncompromised accuracy and consistency.

How Do Powerblanket Gas Cylinder Heating Products Help to Maintain Specialty Gas Flow Rates?

When it comes to the semiconductor manufacturing industry, Powerblanket products have a lot to offer.  Our specialty gas cylinder heaters and specialty gas tank heaters allow for precise and consistent temperature control. When paired with a temperature controller, Powerblanket specialty gas cylinder heaters can keep any gas, at the proper temperature for as long as needed.

A Short Case Study on Powerblanket and Gas Flow Rate Maintenance during the Semiconductor Manufacturing Process

A large semiconductor manufacturing company was searching for new products to improve their semiconductor manufacturing process. They needed to maintain their gas flow more precisely, and their existing solution (silicone heaters) was not consistent enough.

Powerblanket designed a specialty gas heating product that maintained the precise temperature and flow rate for hydrocarbon gases that the company was looking for.

The Company’s management team later mentioned that they were against the idea of switching to the Powerblanket specialty gas heating solution when it was proposed to them. They said, “We didn’t think it would work because it was half the power of the status quo product, but after we gave it a try, we were immediately sold…It’s a fantastic product and the sales and engineering support we received was excellent”

Applications for Powerblanket Specialty Gas Heating Products

  • Heating hydrocarbon gas safely
  • Heat argon
  • Heat ammonia
  • Heat carbon dioxide
  • Heat hydrogen chloride
  • Heat chlorine
  • Heat oxygen
  • Heat helium
  • Heat hydrogen
  • Heat hydrogen bromide
  • Heat nitrogen Trifluoride
  • heat propylene
  • and many more specialty gases….

Learn more about the benefits of using Powerblanket specialty gas heaters to maintain gas flow rates

Custom Heating Solutions: What You Need to Know

So many industries need heating solutions, and not just during the cold months either. Epoxy curing, chemical storage, viscosity maintenance, food preparations, concrete curing, and much more can all benefit from innovative temperature regulation year round. And hey, that’s what we do.

 

Custom Heating BlanketsCustom Heating vs. Ready to Ship Products

Powerblanket® produces an extensive line of ready-to-ship products designed and engineered for a myriad of purposes. For example, if you store temperature-sensitive materials in drums, barrels, or totes, then our ready-to-ship barrel and drum heaters or tote heaters will accommodate your heating needs perfectly. If you store DEF, then take a look at our DEF heaters. If you have palletized product you need to keep warm, check out our Hot Box.

Along with all these great product offerings, however, one of our company’s greatest contributions to the industries we serve is the ability we have of producing custom heating solutions for just about any project under the sun.

We’re in November now, and many are thinking about the effect cold weather is going to have on their business continuity. Some will search high and low and feel frustration at the lack of solutions that fit their very specific need. If you’re reading this as one of those frustrated individuals, then take courage, because we specialize in this sort of thing.

Sometimes the word “custom” makes a process sound like it’s going to take a long time and cost a boatload of money. With some manufacturers, that may be true, but our manufacturing and customization process is fluid and effective, meaning that we can turn around a custom product in a reasonable window. In the case of Powerblanket, you can expect to be wowed.

So whether you need a heating solution for a large or oddly shaped propane tank, truck-mounted water cylinders, valves, manifolds, instrumentation, large scale epoxy curing, or any other specific application, then Powerblanket is ready to help.

 

Custom Heating Solutions from Powerblanket Offer:

  • A reasonable window for completion
  • The ability to answer varying levels of customization
  • Certification to universal safety standards
  • Easy installation and use

 

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Precast Concrete and Powerblanket: A 300% Increase in Efficiency

If you’re in the business of precast concrete, then you know how frustrating it is to have to pour once a day. When it comes to precast production, the curing time for concrete simply isn’t very conducive to a good production turnaround. But what if you could increase your cure rate by 300%? Well, read on, because you can.

 

7454758636_064f8a4ec8_oConcrete and Powerblanket

The inception of Powerblanket over one decade ago actually spawned form the use of certain technologies (our innovative approach to heating solutions) in order to cure concrete faster and more efficiently. The idea for accelerated concrete curing was no new idea. Chemical admixtures were used to increase the cure time of concrete before Powerblanket came along to change the game. But the problem with chemical additives is that they dehydrate the concrete as they speed up the curing process. And as any concrete expert knows, that’s a big problem.

The Powerblanket solution, on the other hand, keeps the moisture in the concrete while producing insulation, protection, and heat—all of which increase the curing efficiency by 300%. That’s right, and in the case of pouring concrete into forms, well, such an increase makes a real difference. Adding customized Powerblanket heating solutions to your precast concrete business means that you can increase your throughput substantially. If you’re pouring only once a day, adding a Powerblanket solution to your process means you’ll be able to pour three times a day.

And the beauty of Powerblanket heating solutions is that they’re easy to install, remove, transport, and store. So when a form of concrete is cured, you can remove the blanket quicker than the form itself. Additionally, Powerblanket heating solutions can be customized to fit just about anything. So if you use unique precast forms, there’s no need to fret. To put it simply: if you can build it, produce it, or store it, Powerblanket can cover it.

 

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Powerblanket Programmable Logic Controllers

As innovative as our industrial heating blankets are on their own, how cool would it be if you could monitor them all from a central location? Well, you can. With the new Powerblanket Programmable Logic Controllers (PLC) you can keep track of all your blankets and see exactly what’s going on with each.

 

These PLCs are the Bee’s Knees

What makes these PLCs so great is the monitoring capability you have with them. A programmable logic controller is an industrial computer control system that continuously monitors the state of input devices and makes decisions based upon a custom program to control the state of output devices. Sounds pretty wow, right? But just in case that was a little too much tech talk for you, here it is in plainer English…

Using Powerblanket PLCs on Powerblanket products simply means that you can monitor and regulate all the temperatures in all your blankets (both the temperature inside the blanket and the temperature on the surface of the blanket). What’s more, you can make needed adjustments on various blankets or various zones of a single blanket too.

However, like all your products, these PLC systems aren’t just a one-size-fits-all solution. They’re entirely scalable. This means you could set your system to measure just one temperature zone, and set it to switch only one blanket based on that temperature. Or you could have your system set to measure 200 temperature zones for 100 different blankets. There’s no upper limit to the number of temperatures or blankets you can monitor and switch with these PLC systems.

Here’s an example of just how helpful these PLCs are. A particular blanket could be set to switch based on a specified internal temperature, so it doesn’t damage itself, while simultaneously, it can be set to maintain a certain surface temperature for curing something like an epoxy resin, for example. You could also set a group of multiple blankets to switch based on a maximum combined temperature or even the average of their temperatures.

 

Control Options

Temperature measurements aren’t the only control options these PLCs are capable of, however. Your blankets can be set to switch based on a schedule. This means you can set the temperature to ramp up to a certain level at a certain rate, then stay there for a certain amount of time, and slowly taper off or shut off completely. This allows you to set your blankets to automatically turn on at a predetermined time in order to prepare your material as needed, before workers arrive, perhaps.

In addition to schedule and temperature controls, you can also set alarms to be triggered if certain conditions are met. For example, if you have power failure, reach a temperature outside of your specified limits, experience circuit shorts, or a number of other similar dilemmas, you can set your blanket to automatically shut off, scale back on temperature, or produce an alarm.

In addition to this, all the data recorded in these protocols can be logged for record keeping or future analysis. The temperature, relay state (blanket on or off), current, voltage, etc. can all be recorded and sorted for your data needs. And all these PLCs can be set up for remote monitoring or remote control.

 

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Higher Temperature Powerblanket® Products Now Available

Have you been awaiting increased heating capabilities in the Poweblanket line? Well, if so, your wait is over. The new higher-temperature, Powerblanket 400 line is now available!

 

Powerblanket 400 Band HeaterWhat 400 Offers

So what makes Powerblanket 400 different from the standard line of Powerblanket products? Increased heating capabilities, that’s what. The Powerblanket® 400™ industrial heating blankets offer new high-temperature abilities for industries that need higher heat application.

Powerblanket 400 heating blankets are able to reach higher temperatures than the standard Powerblanket product line. How high, you ask? If you guessed 400° F, you’d be right. The increased heating capabilities of the Powerblanket 400 heating blanket come as a result of increased wattage and high temperature aluminum heat spreading technology. With 300 watts per square foot of surface area, these blankets deliver a lot of heat.  These blankets offer high-powered, high-temperature heating for jobs that need oven-like temperatures.

Like so many other Poweblanket models, the new Powerblanket 400 products come in both 120 volt and 240 volt models. Our Powerblanket 400 band heaters are the safe and efficient alternative to traditional silicone band heaters, and our Powerblanket 400 custom options allow for a tailored approach to your specific project.  Our proprietary blend of technology has long set us apart from our competition and has enabled us to provide the best, most even heat distribution on the market. Now, with the Powerblanket 400 product in the arsenal, we’ve added to our technological heating approach. The Powerblanket 400 series makes use of high-efficiency aluminum heat-spreading technology, creating increased heat density and a completely even distribution of heat.

But it doesn’t stop there either. These new heating blankets also include silicone-coated, 2nd generation fiberglass shells. These fiberglass shells are extremely durable and flame retardant. Where other silicon heat solutions are known to be somewhat unsafe in hazardous conditions, Powerblanket 400 heaters are as safe as all our other products. Since the silicone shells are insulated, there’s no risk of burns or flames if they’re touched by a hand or an unexpected spark. All these features have allowed us to create a solution fit for many heave duty projects, such as resin curing, welding conditioning, manufacturing processes, and much more.

 

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How to Keep Water Tanks from Freezing

If you’ve ever had a water storage tank freeze, then you know just how much of a disaster it can be. As the colder months are fast approaching, now is the time to consider what you can do to keep your tanks protected from failure.

 

How to keep water tanks from freezingFreeze Protection for Water Storage

When it comes to freeze protection for water storage, the water itself is only half the equation. Surely it’s obvious that your priority would be to protect your storage from freezing, but have you stopped to consider that your storage tank needs just as much protecting? If you’ve stored water before in cold temperatures, then you probably have, because you’ll be well aware of water’s unique characteristics.

Of all the pure elements on earth that we know of, H₂O is the only molecule that expands when it freezes. Everything else contracts. With this being the case, one can imagine, and most of us have experienced firsthand, the dilemma posed by water’s frozen state. As it has to do with tank storage, well, potential damage to the tank is a very real concern. Consequently, having your water storage tank freeze can create a very big problem.

Most water storage tanks are equipped with two different types of systems for churning the water within the tank. These systems only work well within the proper environments, however. One such system is known as a passive system. These are hydrodynamic mixing systems. Another type is a jet aeration system. Jet aeration systems create movement in the water only during the filling process, which means that are completely incapable of preventing ice buildup in the tank once the temperature drops.

Then there are your active systems, and there are two kinds: pulse hydraulics and solar. These types of systems are known as active because they can be programmed to respond to various needs in the tank environment. However, only the most powerful active mixers can prevent ice buildup all winter long.

So here’s the moral of the story: unless your environment is just right, simply moving the water around in your tank isn’t going to prevent freezing. Even if you have a large and powerful active mixer, you’re still gambling with Mother Nature. When ice develops in your water storage, it can damage your controls, the interior of the tank, or it can even puncture the walls of your tank. What’s more, all this can happen before you even realize you have ice buildup.

 

The Answer

So how to keep water tanks from freezing, it’s a good question. But as you can already tell, the answer section to this topic is much shorter than the problem, and that’s because the solution is simple. In order to eliminate the damage associated with freezing water, you simply have to keep your tank at the ideal temperature. To be quite frank, the traditional methods for reducing ice formation inside water tanks are expensive, difficult, and only partially effective, hence the word “reducing” instead of “eliminating”.

So when seeking a solution for preventing ice buildup inside a storage tank, the most important thing to remember is uniformed heat. In order to properly prevent ice buildup, you need to maintain the same temperature at the bottom of your water tank, as you do at the top. In order to do this, you need to have a solution in place that can keep your tank at an ideal, regulated temperature year round. And thankfully, it just so happens that we provide that very solution here at Powerblanket®.

 

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Methane Hydrates: A Dilemma for the Pipeline Industry

Sometimes the word methane carries with it a negative connotation, but if there’s a word or combination of words to trump it, it’s “methane hydrate,” at least if you’re in the piping industry that is. While methane hydrates can be found naturally occurring in the deep abys of the ocean bottom (and could serve as a good energy source) when it comes to gas lines, there’s nothing good to say about them.

 

Methane Hydrates

What are Methane Hydrates?

In terms of simplicity, a methane hydrate is a combination of methane gas and water. When these two combine at freezing temperatures, they form a solid methane hydrate. Interestingly enough, these crystal-like rocks form naturally at the depths of the sea. And in cases of potential energy sources, well, methane hydrates could be a thing of the future. However, when it comes to the piping industry, these rocks just plain get in the way.

 

Methane Solids in Your Pipes

In the case of the piping industry, methane hydrates can put a stop on gas flow like plaque can put a halt on blood flow in our arteries. When natural gas passes through piping equipment at temperatures near or below freezing, the buildup of condensation and the contraction of gas molecules create these gnarly solids we’ve been talking about. When these hydrates buildup in pipelines, especially at transition points like valves, manifolds, and instrumentation, they can pose a substantial risk to continued operation. In fact, they can outright stop it in its tracks.

So what’s the solution? It’s a simple one. It’s heat. Adding heat to a pipeline can keep temperatures at the ideal level and will entirely prevent the formation of methane hydrates. When adding regulated and even heat distribution to your equipment in the form valve heaters, manifold heaters, and instrumentation heaters, hydrate formation is no longer a problem. Thankfully, this is one of the major areas Powerblanket assists the piping industry with. Our valve, manifold, and instrumentation heaters offer the easiest and most efficient solutions to heat maintenance on a natural gas or liquid pipeline. So if hydrate formation is a dilemma that keeps you up at night, reach out to Powerblanket today, so you can start sleeping better.

 

Valve Heaters

Protect Your Agricultural Assets With Custom Heating Solutions

Forbes ran an article yesterday from Thomas Landstreet about the potential collapse in agricultural pricing. These estimations come at the cost of corn, pork, and beef especially. But whichever way the pendulum swings in the near future, one thing’s for certain: those in agriculture will need to safeguard their precious assets, and this could mean applying the proper custom heating solutions to help keep operating costs low.

 

The Agricultural Outlook

Protect Your Agricultural Assets With Custom Heating Solutions

According to Thomas Landstreet’s article on the matter, we should expect to experience a considerable drop in prices for the agricultural sector (that’s bad news) something Mr. Landstreet refers to as a retrenchment. So why the retrenchment, you ask? Well, according to Landstreet, there are two major factors that will contribute to the impending slide of the agricultural industry. One of them is something its faced time and time again, and that’s drought. Apparently the drought we passed through back in 2012 has created what Landstreet calls a bubble, one that he thinks will pop soon.

The second factor that is set to cause problems in the agricultural space is the ethanol mandate that allocated 40% of corn to creating an alternative fuel to petroleum. The effect of less corn going toward food supply has also contributed to the nearly bursting bubble. Whether the bubble bursts anytime soon or not, one thing is pertinent for the industry, and that is asset protection.

 

The Powerblanket® Contribution

If prices are to drop in the agricultural sector, then those involved in the industry are going to need to save on operating expenses where ever they can. Additionally, it’s going to be imperative to safeguard capital and resources. In the spirit of such, Powerblanket offers a myriad of possibilites in custom heating solutions for the agricultural space. So whether you need to keep large water tanks from freezing, propane storage at the ideal temperature, or DEF storage working in cold weather, Powerblanket has you covered.

Powerblanket custom heating solutions offer the most cost-effective and efficient heating solution on the market. With our patented approach to heating, we can ensure even heat distribution over the entire service area of application. What’s more, in case of temperature-sensitive storage maintenance, Powerblanket heating solutions actually add efficiency to the equation, such as in the case of ourpropane tank heaters. Add to this our revolutionary smart controllers and our new 3D scanningcapabilities, and Powerblanket becomes the clear choice.

 

Download Propane Spec Sheet

Powerblanket® Outperforms Heat Trace

When it comes to maintaining and protecting the precious valves and instrumentations on your pipes or pipeline, Powerblanket valve heaters and instrumentation heaters outperform the best heat trace. If that seems like a bold statement, read on to find out how and why.

Powerblanket® Outperforms Heat Trace

Heat Trace vs. Powerblanket

Heat trace, often times referred to synonymously astrace heating, is a common form of providing heat and freeze protection to pipes and pipe valves, manifolds, and instrumentation. Trace heating (TH) has been around for a long time, but the cons associated with the technology are still present today. While TH offers a great solution for long stretches of pipeline sitting above ground, it certainly has its limitations when it comes to protecting valves, actuators, and instrumentation from cold weather.

One potential downside or setback related to TH installation is the requirements that come with its use. If a company is going to install TH on their piping system, they’re going to have to hire a certified electrician to do it. This translates into more time and more money. What’s more, once it’s installed, it’s permanent, whether it gets in the way or not. And while TH works well with metal piping instruments, due to the conductive nature of the material, it doesn’t work with anything else.

Benefits of the Powerblanket Solution

TH amounts to installing heated wires to the external surface or your pipes and instrumentation, but this isn’t the best option when it comes to protecting your assets from the cold. Applied heat, and insulation are what’s needed, and TH only offers conductive heat. Powerblanket valve heaters and instrumentation heaters, on the other hand, offer the best combination of both. With Powerblanket, you can easy install, uninstall, reinstall our rugged vinyl blanket to add an insulated wrap of direct heat to keep your instrumentation at the ideal temperature, regardless of the weather.

In addition to this, Powerblanket instrumentation heaters offer the most consistent and efficient heat distribution on the market. With our patented technology and proprietary blend of materials, Powerblanket heaters provide even and regulated heat distribution throughout the entire surface area of application. What’s more, our custom approach makes our technology available to fit the biggest, smallest, or most uniquely shaped instruments around.

So whether you’re looking to protect small, large, or oddly shaped instrumentation, look no further than Powerblanket.

 

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