Polyurethane spray (spray foam) is an excellent option for building insulation. The r-value for spray foam 3.2-3.8 per inch for open cell polyurethane foam and 5-6.5 for closed cell which means it provides impressive thermal resistance properties. Additionally, polyurethane spraying provides moisture protection and soundproofing properties.
What Is Spray Polyurethane Foam?
Polyurethane spray, or spray polyurethane foam (SPF) is a chemical product comprised of isocyanate and polyol resin; when these two components are combined, the chemical reaction causes the mixture to expand up to 30-60 times its liquid volume.
Polyurethane spraying is often used as an alternative to traditional insulation (i.e. fiberglass insulation) in building and construction. It can be sprayed directly onto roof tiles or concrete slabs, into wall cavities or into holes drilled into walls. Most commonly, it’s used in roofing and wall insulation applications.
R-Value for Spray Foam
Long Term Thermal Resistance (LTTR) of spray foam is measured in r-value. Put simply, r-value demonstrates a material’s ability to resist heat flow. The higher the r-value, the better the thermal resistance. The r-value of spray foam ranges from approximately 3.2 to 6.5 per inch and is heavily dependant on the type of spray foam being used.
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Two Types of SPF
Spray Polyurethane Foam falls into two categories: closed cell and open cell.
Medium-Density Closed-Cell Spray Foam
Medium-Density Closed-Cell Spray Foam (ccSPF) otherwise known as 2 lb foam is dense and rigid. It boasts some pretty impressive properties and benefits. For example, its r-value (thermal resistance) ranges from about 5-6.5 per inch. By comparison, the r-value of traditional fiberglass insulation is about 3-4 per inch. Additionally, when installed at a thickness of at least 2 inches, it becomes a barrier to both air and vapor transfer. This prevents heat transfer via air and mold or mildew issues that can arise from unwanted moisture. Also, closed-cell spray foam rigidity makes it an excellent option or exposed walls or other exposed applications. It’s durable enough to hold up against regular wear and tear without needing repair. The drawback is that ccSPF can be difficult to work with. After the insulation process, it can be difficult to make any changes.
Light-Density Open-Cell Spray Foam
Light-Density Open-Cell Spray Foam (ocSPF), commonly referred to as ½ lb foam, is semi-rigid; while it holds its shape extremely well, it’s sponge-like after installation and can be crushed in your hand. As it expands and dries, it creates small open cells that fill with carbon dioxide. While its r-value isn’t as high as closed-cell foam, it still has great thermal resistance properties with an r-value around 3.2-3.8 per inch. When applied in a thickness of at least 3 inches, it acts as an air barrier. Unlike its closed-cell counterpart, ocSPF cannot become a vapor barrier. While not quite as thermally resistant as closed-cell foam, open-cell spray foam is more sound-dampening. Because it’s less dense and applied more thickly, it effectively absorbs more sound waves.
Because spray foam has such great thermal resistance properties, it provides some pretty impressive benefits. The pros of using spray foam insulation over traditional fiberglass insulation include:
Save on Energy Costs
According the the US Department of Energy, 40% of home energy loss happens via air infiltration through walls, doorways, and windows. Spray foam creates an air barrier that minimizes this air permeation.
Spray foam insulation insulates up to 50% better than traditional insulation. It blocks conductive, radiant and convective heat transfer; this makes it easier to keep rooms at comfortable temperatures. As mentioned earlier, the r-value (thermal resistance) of spray foam is approximately 3.2-3.8 per inch for open cell foam and 5-6.5 for closed cell.
Because spray foam can fill in every nook and cranny of the space into which it’s sprayed, it provides excellent moisture protection. Moisture protection prevents expensive issues and damage such as mold, mildew, and rotting wood.
Polyurethane spray provides an effective barrier to airborne sound. When used as wall insulation, it hinders sound movement from room to room.
Getting the Most From Your Spray Foam
When spray foam materials and equipment get either too hot or too cold, product waste and equipment malfunctions can easily occur. Spray foam cylinder pressure fluctuates with temperature; when the pressure gets too high or dips too low, the cylinder will stop working optimally. Cold conditions can be especially frustrating. Pressure drops as temperatures go down and even though it seems like there is plenty of product remaining, inadequate pressure will render it unusable. Keeping things at ideal temperatures helps to make polyurethane spray go as far as possible.
Powerblanket spray foam heaters help eliminate temperature and pressure issues with your equipment. They cover the entire spray foam cylinder which maximizes the effectiveness of temperature maintenance. If you’re interested in maximizing the yield of your spray foam equipment, give us a call at 888.316.6324.