Process Heating Engineering: Vanilla Beans

Process Heating Engineering:  Vanilla Beans

Often, when your industry is unique, there is not a ready-to-ship solution for your specific process heating needs.  Powerblanket’s process heating engineering uses ingenuity and Powerblanket technology to solve the temperature needs of many different companies throughout many different industries.

Powerblanket is currently working with Tahitian Gold, vanilla producer of choice for master chefs and culinary institutions, gourmet cooks and food connoisseurs, to find the best process heating engineering solution for their vanilla beans.

The Heating Problem

Tahitian Gold has vanilla beans that require heating before processing, and they do not currently have an effective means for consistent, safe heating. Right now, Tahitian Gold is testing various Powerblankets for buckets, barrels, totes and even a flat blanket to determine which process heating solution is most effective for their current temperature needs.

While this is not an overly complicated process heating dilemma, the mass of the beans and uncontrolled air gaps, along with awkward sizes and complex temperature and wattage requirements cause problems with consistent heating.  Hence, the reason for testing multiple Powerblanket options to ensure optimal results.

Each Powerblanket option provides concentrated heat to help consistently heat the beans throughout each container.

Powerblanket will approach your process heating needs with creativity built around your heating requirements.

Process Heating Engineering: Heat Tape

Process Heating Engineering:  Heat Tape

Powerblanket makes industrial heating blankets; however, for this process heating project, we skipped the outer jacket and went straight for the heat tape on the inside.

Upgrade Your Security Clearance

For the third installment of Powerblanket Engineer Favorites, we delve (really only dip our toes) into the world of defense contracting.  

The Heating Dilemma

This company needed to cure carbon fiber reinforced polymer composites.  They were on a very tight timeline and their current suppliers were unable to react quickly enough to meet their needs. This became a custom project because the composites had a complex geometry that could not be evenly heated/covered with a standard industrial heating blanket.

The Powerblanket Custom Solution

Powerblanket recognized that a standard blanket could not meet the process heating needs of these complicated composites.  So we offered them the electrical heating tape normally used inside PB400 blankets that would adhere directly to the surfaces they wanted to heat.  In addition, we built them a custom power cord and wiring harness to power several pieces of heat tape at once.  

They had their own temperature control system, so our offering was incredibly simple: a plug, a cord, and a wiring harness used to power several pieces of adhesive-backed high-temperature heat tape (300 F°/149°C rated).  We designed the heat tape to be one-time-use disposable and the power cord and wiring harness to be reusable and easily be disconnected.

Powerblanket Custom Team

Powerblanket’s custom engineering team prides itself on creativity and out-of-the-box thinking, quickly dreaming up a solution that met all of the customer’s technical requirements.  Despite this being a new product category for Powerblanket, we provided a quote within 24 hours of the initial conversation, and built and shipped the process heating product within a week of receiving the PO.

When you purchase a Powerblanket custom process heating solution, you will enjoy quick turn-around times and the ability to choose from varying levels of customization. Our products are certified to universal safety standards and are easy to install, use, and store.

So whether you need a heat solution for complicated composite curing, tank heaters for your three phase horizontal separator used during drilling operations, or process heating temperature control on your assembly line, our custom approach can provide you with the perfect custom process heating solution. Powerblanket has you covered.

Custom Heating Solutions: What You Need to Know

So many industries need heating solutions, and not just during the cold months either. Epoxy curing, chemical storage, viscosity maintenance, food preparations, concrete curing, and much more can all benefit from innovative temperature regulation year round. And hey, that’s what we do.

 

Custom Heating BlanketsCustom Heating vs. Ready to Ship Products

Powerblanket® produces an extensive line of ready-to-ship products designed and engineered for a myriad of purposes. For example, if you store temperature-sensitive materials in drums, barrels, or totes, then our ready-to-ship barrel and drum heaters or tote heaters will accommodate your heating needs perfectly. If you store DEF, then take a look at our DEF heaters. If you have palletized product you need to keep warm, check out our Hot Box.

Along with all these great product offerings, however, one of our company’s greatest contributions to the industries we serve is the ability we have of producing custom heating solutions for just about any project under the sun.

We’re in November now, and many are thinking about the effect cold weather is going to have on their business continuity. Some will search high and low and feel frustration at the lack of solutions that fit their very specific need. If you’re reading this as one of those frustrated individuals, then take courage, because we specialize in this sort of thing.

Sometimes the word “custom” makes a process sound like it’s going to take a long time and cost a boatload of money. With some manufacturers, that may be true, but our manufacturing and customization process is fluid and effective, meaning that we can turn around a custom product in a reasonable window. In the case of Powerblanket, you can expect to be wowed.

So whether you need a heating solution for a large or oddly shaped propane tank, truck-mounted water cylinders, valves, manifolds, instrumentation, large scale epoxy curing, or any other specific application, then Powerblanket is ready to help.

 

Custom Heating Solutions from Powerblanket Offer:

  • A reasonable window for completion
  • The ability to answer varying levels of customization
  • Certification to universal safety standards
  • Easy installation and use

 

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Protect Your Agricultural Assets With Custom Heating Solutions

Forbes ran an article yesterday from Thomas Landstreet about the potential collapse in agricultural pricing. These estimations come at the cost of corn, pork, and beef especially. But whichever way the pendulum swings in the near future, one thing’s for certain: those in agriculture will need to safeguard their precious assets, and this could mean applying the proper custom heating solutions to help keep operating costs low.

 

The Agricultural Outlook

Protect Your Agricultural Assets With Custom Heating Solutions

According to Thomas Landstreet’s article on the matter, we should expect to experience a considerable drop in prices for the agricultural sector (that’s bad news) something Mr. Landstreet refers to as a retrenchment. So why the retrenchment, you ask? Well, according to Landstreet, there are two major factors that will contribute to the impending slide of the agricultural industry. One of them is something its faced time and time again, and that’s drought. Apparently the drought we passed through back in 2012 has created what Landstreet calls a bubble, one that he thinks will pop soon.

The second factor that is set to cause problems in the agricultural space is the ethanol mandate that allocated 40% of corn to creating an alternative fuel to petroleum. The effect of less corn going toward food supply has also contributed to the nearly bursting bubble. Whether the bubble bursts anytime soon or not, one thing is pertinent for the industry, and that is asset protection.

 

The Powerblanket® Contribution

If prices are to drop in the agricultural sector, then those involved in the industry are going to need to save on operating expenses where ever they can. Additionally, it’s going to be imperative to safeguard capital and resources. In the spirit of such, Powerblanket offers a myriad of possibilites in custom heating solutions for the agricultural space. So whether you need to keep large water tanks from freezing, propane storage at the ideal temperature, or DEF storage working in cold weather, Powerblanket has you covered.

Powerblanket custom heating solutions offer the most cost-effective and efficient heating solution on the market. With our patented approach to heating, we can ensure even heat distribution over the entire service area of application. What’s more, in case of temperature-sensitive storage maintenance, Powerblanket heating solutions actually add efficiency to the equation, such as in the case of ourpropane tank heaters. Add to this our revolutionary smart controllers and our new 3D scanningcapabilities, and Powerblanket becomes the clear choice.

 

Download Propane Spec Sheet

The New Rules for Crude Oil and the Railroad Industry

Whether you’re in the railroad industry or the oil and gas sector, you’ve likely heard all about the new rules associated with shipping crude oil across railways in the US and Canada. But even if you have, the latest word is worth reviewing here.

 

The New Rules for Crude Oil and the Railroad Industry

A Move for Greater Safety

The occurrences of certain large-scale derailments and even explosions over the last few years have prompted railroads and governments in Canada and the US to revisit what can be done in order to prevent such tragedies in the future. As a result, the respective authorities and legislators in both countries have recently announced the new rules for the railroad industry as it involves the transportation of crude oil over railways.Trains that carry crude oil to, from, and all around the US and Canada are now more regulated than ever before.

A major factor to the new regulations is the inclusion of a new or enhanced kind of braking system. The new stipulation from the feds is to include a new, electronically controlled, pneumatic braking system on all cars carrying crude oil.  These new braking systems are said to be capable of slowing a train quicker and safer than the current systems in place of railcars. These new braking systems will be required for trains carrying 100 or more tankers filled with petroleum product.

 

A Sensible and Warranted Move

As sensible as this all seems, there have been many to voice their concerns against the new rule.  The American Railroad Association has come out to say that this will be far more costly than the feds have considered, and could result in negative operational impacts on a network that fuels so much of the nation’s economy. In addition to the concerns of the American Railroad Association, the American Petroleum Institute feels that the window on implementing the new regulation will make it unrealistically difficult to get rid of the old tankers by 2020, the proposed date to phase out all old braking systems.

On the other hand, a certain un-named advocacy group has been reported to have expressed concerns that while it is a good step to start with the brakes, the new regulation does nothing to help with derailments.  Ultimately, this group feels the powers in charge of the new regulations need to do more to ensure additional safety.

In the end, the new braking system isn’t the only regulation lawmakers have added to the mix. Along with the phase out of old tankers and the addition of new ones, the new rules also impose slower speed restrictions as well. What’s more, the National Transportation Safety Board has recommended that along with these two new regulations there also needs to be better thermal protection and high-capacity pressure release valves for tank cars with flammable liquid.

 

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