Process Heating Engineering: Vanilla Beans

Vanilla beansProcess Heating Engineering:  Vanilla Beans

Often, when your industry is unique, there is not a ready-to-ship solution for your specific process heating needs.  Powerblanket’s process heating engineering uses ingenuity and Powerblanket technology to solve the temperature needs of many different companies throughout many different industries.

Powerblanket is currently working with Tahitian Gold, vanilla producer of choice for master chefs and culinary institutions, gourmet cooks and food connoisseurs, to find the best process heating engineering solution for their vanilla beans.

The Heating Problem

Tahitian Gold has vanilla beans that require heating before processing, and they do not currently have an effective means for consistent, safe heating. Right now, Tahitian Gold is testing various Powerblankets for buckets, barrels, totes and even a flat blanket to determine which process heating solution is most effective for their current temperature needs.

While this is not an overly complicated process heating dilemma, the mass of the beans and uncontrolled air gaps, along with awkward sizes and complex temperature and wattage requirements cause problems with consistent heating.  Hence, the reason for testing multiple Powerblanket options to ensure optimal results.

Each Powerblanket option provides concentrated heat to help consistently heat the beans throughout each container.

Powerblanket will approach your process heating needs with creativity built around your heating requirements.

 

Process Heating Engineering: Heat Tape

Process Heating Engineering:  Heat Tape

Powerblanket makes industrial heating blankets; however, for this process heating project, we skipped the outer jacket and went straight for the heat tape on the inside.

Upgrade Your Security Clearance

For the third installment of Powerblanket Engineer Favorites, we delve (really only dip our toes) into the world of defense contracting.  

The Heating Dilemma

This company needed to cure carbon fiber reinforced polymer composites.  They were on a very tight timeline and their current suppliers were unable to react quickly enough to meet their needs. This became a custom project because the composites had a complex geometry that could not be evenly heated/covered with a standard industrial heating blanket.

The Powerblanket Custom Solution

Powerblanket recognized that a standard blanket could not meet the process heating needs of these complicated composites.  So we offered them the electrical heating tape normally used inside PB400 blankets that would adhere directly to the surfaces they wanted to heat.  In addition, we built them a custom power cord and wiring harness to power several pieces of heat tape at once.  

They had their own temperature control system, so our offering was incredibly simple: a plug, a cord, and a wiring harness used to power several pieces of adhesive-backed high-temperature heat tape (300 F°/149°C rated).  We designed the heat tape to be one-time-use disposable and the power cord and wiring harness to be reusable and easily be disconnected.

Powerblanket Custom Team

Powerblanket’s custom engineering team prides itself on creativity and out-of-the-box thinking, quickly dreaming up a solution that met all of the customer’s technical requirements.  Despite this being a new product category for Powerblanket, we provided a quote within 24 hours of the initial conversation, and built and shipped the process heating product within a week of receiving the PO.

When you purchase a Powerblanket custom process heating solution, you will enjoy quick turn-around times and the ability to choose from varying levels of customization. Our products are certified to universal safety standards and are easy to install, use, and store.

So whether you need a heat solution for complicated composite curing, tank heaters for your three phase horizontal separator used during drilling operations, or process heating temperature control on your assembly line, our custom approach can provide you with the perfect custom process heating solution. Powerblanket has you covered.

 

Custom Heating Solutions: What You Need to Know

So many industries need heating solutions, and not just during the cold months either. Epoxy curing, chemical storage, viscosity maintenance, food preparations, concrete curing, and much more can all benefit from innovative temperature regulation year round. And hey, that’s what we do.

 

Custom Heating BlanketsCustom Heating vs. Ready to Ship Products

Powerblanket® produces an extensive line of ready-to-ship products designed and engineered for a myriad of purposes. For example, if you store temperature-sensitive materials in drums, barrels, or totes, then our ready-to-ship barrel and drum heaters or tote heaters will accommodate your heating needs perfectly. If you store DEF, then take a look at our DEF heaters. If you have palletized product you need to keep warm, check out our Hot Box.

Along with all these great product offerings, however, one of our company’s greatest contributions to the industries we serve is the ability we have of producing custom heating solutions for just about any project under the sun.

We’re in November now, and many are thinking about the effect cold weather is going to have on their business continuity. Some will search high and low and feel frustration at the lack of solutions that fit their very specific need. If you’re reading this as one of those frustrated individuals, then take courage, because we specialize in this sort of thing.

Sometimes the word “custom” makes a process sound like it’s going to take a long time and cost a boatload of money. With some manufacturers, that may be true, but our manufacturing and customization process is fluid and effective, meaning that we can turn around a custom product in a reasonable window. In the case of Powerblanket, you can expect to be wowed.

So whether you need a heating solution for a large or oddly shaped propane tank, truck-mounted water cylinders, valves, manifolds, instrumentation, large scale epoxy curing, or any other specific application, then Powerblanket is ready to help.

 

Custom Heating Solutions from Powerblanket Offer:

  • A reasonable window for completion
  • The ability to answer varying levels of customization
  • Certification to universal safety standards
  • Easy installation and use

Learn More

Protect Your Agricultural Assets With Custom Heating Solutions

Forbes ran an article in 2015 about the potential collapse in agricultural pricing. These estimations come at the cost of corn, pork, and beef especially. But whichever way the pendulum swings in the near future, one thing’s for certain: those in agriculture will need to safeguard their precious assets, and this could mean applying the proper custom heating solutions to help keep operating costs low.

 

The Agricultural Outlook

Protect Your Agricultural Assets With Custom Heating Solutions

There are two big factors that come into play when agricultural prices are about to drop. One of which is drought, the most recent one being in 2012. This caused a shortage in crops for sale, resulting in higher prices of produce.

The second factor that is set to cause problems in the agricultural space is the ethanol mandate that allocated 40% of corn to creating an alternative fuel to petroleum. The effect of less corn going toward food supply has also contributed to the nearly bursting bubble. Whether the bubble bursts anytime soon or not, one thing is pertinent for the industry, and that is asset protection.

 

The Powerblanket® Contribution

If prices are to drop in the agricultural sector, then those involved in the industry are going to need to save on operating expenses where ever they can. Additionally, it’s going to be imperative to safeguard capital and resources. In the spirit of such, Powerblanket offers a myriad of possibilities in custom heating solutions for the agricultural space. 

Powerblanket custom heating solutions offer the most cost-effective and efficient heating solution on the market. With our patented approach to heating, we can ensure even heat distribution over the entire service area of application. What’s more, in case of temperature-sensitive storage maintenance, Powerblanket heating solutions actually add efficiency to the equation, such as in the case of our propane tank heaters. Add to this our revolutionary smart controllers and our new 3D scanning capabilities, and Powerblanket becomes the clear choice.

So whether you need to keep large water tanks from freezing, propane storage at the ideal temperature, or DEF storage working in cold weather, Powerblanket has you covered.

 

Download Propane Spec Sheet