Process Cooling Systems from Powerblanket


PBICE55_withCoolerProcess cooling systems provide solutions where cooling is required at a specific location in manufacturing or some other process.  Taking a product, system, or liquid from a starting temperature to a lower temperature is the purpose behind process cooling systems.


  1. Heat exchangers transfer heat between a solid object and a fluid, or between two or more fluids. The fluids may be separated by a solid wall to prevent mixing or they may be in direct contact. They are widely used in space heating, refrigeration, air conditioning, power stations, chemical plants, petrochemical plants, petroleum refineries, natural-gas processing, and sewage treatment. The classic example of a heat exchanger is found in an internal combustion engine in which a circulating fluid known as engine coolant flows through radiator coils and air flows past the coils, which cools the coolant and heats the incoming air.  The Powerblanket Circulation Blanket is an example of a heat exchanger for drums, barrels, and buckets.
  2. Powerblanket Chillers uses the same principle as a refrigerator, but instead of cooling the air inside of an insulated box, Powerblankets cool the water that flows from the chiller to the object being cooled..  Refrigeration is typically direct expansion, including an evaporator & fan system inside an insulated box, with a remotely located compressor/condenser.  Most fans run continuously to maintain a consistent temperature throughout the controlled space, while the refrigeration process operates intermittently to control the required amount of heat rejection.



Indoor AgriculturePBICE_Drum_Chiller

“Today, indoor farming is a $500 million industry, and significant expansion is expected [. . .] The future for indoor agriculture looks a lot like manufacturing of the past — maximizing production and minimizing risks. It will play an important role in food security in the United States and around the world” (Kaler).  Maintaining consistent temperatures while balancing humidity can pose a tricky challenge for the indoor farmer.  The temperature differential can be as much as 1°F per vertical foot.  Many indoor agriculture operations are looking to cooling systems that can be incorporated into the existing ventilation system.  Onsite and digital monitoring controls are also improving the management of the indoor environment.

Breweries and Distilleries

A lot of beverage/food industries will use process cooling to maintain temperature while a product cures/processes.  Spirits spend years locked inside barrels during the aging process. During that time, they undergo a series of seasonal climatic changes that trigger chemical changes. In this delicate process, if a spirit ages too long or too quickly, it can result in undesired flavors and aromas that compromise the quality of the spirit. Yet in a stratified space, barrels at the top of the rackhouse age more rapidly — and can easily age too long.

Injection Molding

Process cooling can be directly associated with the process itself.  One of the essential requirements for plastic injection molding is proper cooling of the mold between cycles.  Chilled water is most often the cooling agent of choice because it is low-cost, has excellent thermal transfer properties, and is readily available.


Optimize performance when the heat is high with Powerblanket Ice process cooling systems.


  • Ready-to-ship industrial cooling / process cooling products are available for 15, 30, & 55-gallon drums, and for 5-gallon buckets.
  • Custom systems can be designed for a large variety of industrial cooling applications, and shipped within 2 weeks.
  • Blankets use Powerblanket’s patented heat-spreading technology in reverse to draw heat to the blanket and cool the contents of the container
  • Blanket cover and insulation are the same as the robust system used in the Powerblanket heating products
  • Powerblanket Ice industrial cooling systems are portable (120VAC required)
  • Control the temperature of your equipment or bulk materials
  • When materials are delivered too hot, waiting for the material to cool can mean lost hours or even days
  • Blankets can be left installed and running while bulk material containers are in use

Works Cited

Kaler, Mike.  “Don’t Bet the Farm”. Process Cooling. January/February 2017. P 16.
Stoike, Jamison. “5 Ways to Use Fans in Breweries and Distilleries”. Process Cooling, January/February 2017. P 20.

Tank Cooling Solutions from Powerblanket

If you’re storing things in tanks, then you’re storing a lot of it. That being the case, you can’t afford to leave your valuable liquid or other material to the whims of Mother Nature. When it comes to Summer, heat can wreak havoc on your tank storage and operations. But rather than spending a boat load on refrigerated tanks, you can get much more economical tank cooling solutions with Powerblanket ICE.


Powerblanket ICE Tank Cooling Solutions

What are your options for tank cooling solutions when summer rolls around? Well, if you haven’t heard of Powerblanket cooling technologies, then your only option is likely to be a refrigerated tank. Refrigerated tanks certainly get the job done. But aside from being rather expensive, they don’t solve cooling problems for pre-existing tanks. In other words, if you don’t already have a refrigerated tank, then you’re going to be spending a lot of time and money replacing your present tank(s) with new refrigerated units.

Thankfully, there’s a much better option for you. Powerblanket tank cooling solutions allow you to apply an insulating exterior cooling system to any tank. From common sizes to custom application, Powerblanket cooling technologies will keep your tank storage at the ideal temperature during the hot summer months. With four cooling options to choose from, Powerblanket tank coolers offer cooling protection for small to large applications.


Benefits of Powerblanket Tank Cooling Solutions:

  • Prevent the extra costs and downtime associated with other tank cooling options
  • Maintain operational continuity with an easy-to-install solution
  • External application means there’s no need to empty or halt tank usage
  • Protect your valuable storage from being compromised by heat
  • Maintain profitability by eliminating ruined product and costly downtime


Features of Powerblanket ICE:

  • Powerblanket ICE Tank Cooling Systems use patented technology to draw heat away from the tank in order to cool the contents inside.
  • Our Tank Cooling Systems cover and insulate with a durable and easy-to-use system.
  • Powerblanket ICE systems are portable and easy to install and remove.
  • The Powerblanket ICE Tank Cooling System makes for easy temperature control of bulk materials.
  • Each tank cooling system can be left installed and running while tanks are in use.
  • Custom cooling systems can be designed for any size and shape of tank.


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