FREEZE PROTECTION FOR IBC TOTE TANK

Benjamin Franklin said, “An ounce of prevention is worth a pound of cure,” and it’s time to consider how you are going to keep your IBC tote tank warm through the winter. Powerblanket tote heaters are an ideal solution for the freeze protection of your IBC tote tank.

 

Rather than panic in a couple months, prepare now to prevent your materials from freezing. IBCs are a valuable resource for decreasing customer costs through reduced handling, storage space and shipping expenses. They are easy to use, transport and recycle.

powerblanket-th275-275-gallon-tote-heaterYour IBCs may ship and store:

  • Bulk chemicals including hazardous materials or dangerous goods
  • Commodities and raw materials used in industrial production
  • Liquid, granulated, and powdered food ingredients
  • Food syrups, such as corn syrup or molasses
  • Petrochemical products, such as solvents, detergents, or adhesives
  • Rainwater when used for rooftop rainwater collection
  • Used IBCs are the basic building blocks for many home aquaponic systems

 

There are a few common sense strategies for keeping IBC tank totes warm: stacking them if you have multiples and/or keeping them indoors, if that’s possible.  However, even these strategies cannot guarantee freeze protection for IBC tote tanks with temperature sensitive materials.

Powerblanket® Tote Heaters maintain optimal heating conditions for temperature sensitive materials.

HERE’S HOW:

  • Distribute heat evenly around the tote
  • Designed to be durable and weather resistant
  • Provide easy access with a removable top
  • Include an adjustable thermostatic controller
  • Safely heat and protect a wide variety of chemicals and materials

Standard sizes  fit the IBC 250 gallon, 275 gallon (1,040 liter), 330 gallon (1,249 liter), 350 gallon (1,325 liter) 450 gallon, and 550 gallon totes. Also in 120 vac and 240 vac.

Let Powerblanket ease the stress of winter by helping you plan your IBC tote tank freeze prevention.

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DEF Freezing and DEF in Cold Weather

DEF Freezing and DEF in Cold Weather

The Polar Vortex is sliding down over the country.  Have you taken precautions to prevent DEF freezing in the increasingly cold temperatures swiftly approaching?  We have tips and guidelines to help you with DEF in cold weather.

Understanding DEF and SCR

Diesel Exhaust Fluid (DEF) is a non-hazardous solution, which is 32.5% urea and 67.5% deionized water. DEF is sprayed into the exhaust stream of diesel vehicles to break down dangerous NOx emissions into harmless nitrogen and water. NOx is an element in exhaust that has been blamed for acid rain, smog and raising the overall greenhouse gas levels of the planet.  DEF is not a fuel additive and never comes into contact with diesel. It is stored in a separate tank, typically with a blue filler cap. This system is called Selective Catalytic Reduction (SCR).  SCR and DEF have been used for decades in other commercial and agricultural applications.

Storing DEF

DEF should be stored in a cool, dry, well-ventilated area. The ideal storage temperature for DEF is between 15ºF and 65ºF (-9ºC and 18ºC). It should not be exposed to direct sunlight for long periods of time as the urea will decompose. When possible, DEF packages and bulk storage should be kept indoors in temperature-controlled environments.  Use the right container. DEF is mildly corrosive, and should be stored in containers of HDPE plastic or stainless steel. 

DEF Freeze Protection

DEF Expires

Check the expiration. The storage life of DEF varies. The urea is vulnerable to degradation from sunlight and higher temperatures. In favorable storage conditions (proper container, away from direct sunlight, temperatures between 15 and 65°F), DEF can maintain its qualities for about 12 months. 

Be Good to DEF

Handle it like fuel. Per EPA guidelines, vehicles using DEF must include sensors to continually analyze the quality of the DEF being consumed. These sensors will trigger a fault code whenever an imbalance is detected. Most commonly, this results from a higher percentage of water as a result of foreign matter, condensation or rainwater in the DEF storage container or during transfer.  The quality and integrity of DEF must be maintained for proper machine operation. It must be protected against evaporation and temperature extremes, and kept free of contaminants. Doing so could change DEF density, impacting its performance.

At what temperature does DEF freeze?

DEF, because of the urea, doesn’t have the freezing point of water. The urea mixture has a much lower freezing point of 12°F/-11°C. This solution doesn’t break into just urea and just water, either. The solution freezes at the same rate, and also thaws at the same rate. This means that at no point does the DEF freezing cause the solution to become over concentrated or diluted. DEF will begin to slush and then freeze.  There is no harm to the product which means that the urea solution is still safe to use if it has been frozen.

DEF Freezing and Expansion

Though it is safe to use again once thawed, expansion from freezing could cause problems.  Since DEF is a mixture of deionized water and urea, it reacts somewhat like water in that it does expand when frozen. DEF freezing usually causes about a 7% expansion. It is important to note that DEF freezing is usually taken into account when creating the packaging and tanks that are supposed to hold DEF. DEF packaging and tanks allow for expansion. However, one must be aware of the expansion of DEF when filling.  When storing equipment overnight or longer in temperatures that could result in DEF freezing, it is important to make sure the DEF tank on the equipment is not completely full or that it has an appropriate heat source. This will allow for expansion and help prevent cracking of the storage reservoir.

How to Prevent DEF Freezing?

DEF freezing was taken into account by the OEMs prior to creating the Selective Catalytic Reduction (SCR) systems. Therefore, the SCR systems are designed to provide heating for the DEF tank and supply lines; however, if the vehicle is shut down and exposed to freezing temperatures, then it is likely that the DEF will freeze. Diesel owners do not need to worry about DEF interfering with their vehicle, however. If DEF freezes when the vehicle is shutdown, startup and normal operation of the vehicle will not be inhibited. In most cases, the SCR heating system will quickly thaw the DEF in order to return it to liquid form and resume normal operation.

Can Anything Be Added to Prevent DEF Freezing?

Many want to know if anti-gelling or freeze-point-improver can be added to the DEF mixture to prevent freezing. DO NOT put additives into the urea solution because DEF must remain pure. The quality of DEF is extremely important for proper performance. Adding any additives would damage its ability to perform correctly and could even result in damages to the SCR system. No additives are approved for DEF at this time.

DEF Tote Heaters from Powerblanket®

Powerblanket has a solution for DEF freeze prevention:  Powerblanket DEF Tote Heaters maintain optimal heating conditions for temperature sensitive materials.  Powerblanket DEF Tote Heaters are temperature specific for the Diesel Exhaust Fluid to protect from freezing and maintain optimal temperatures.

DEF Tote Heater Prevent DEF FreezingHere’s How

  • Distribute heat evenly around the tote
  • Fully enclose and heat the tote and pump housing unit
  • Designed to be durable and weather resistant
  • Easy access to fill with a removable top
  • Simple plug and play operation, temperature is automatically regulated
  • Safely heat and protect a wide variety of chemicals and materials
  • 330 and 275  gallon versions feature an easy to access flap to the pump
  • Heated wraps for customized DEF bulk storage tanks available upon request
  • Include a frame to easily enclose and heat pump and hose

 

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Sources

“DEF Freezing”. Victory Blue. 7 December 2016. govictoryblue.com/2013/10/23/def-freezing/

Discover DEF. 8 December 2016. www.discoverdef.com/def-overview/faq/#def

Caring for Your Diesel Exhaust Fluid

Diesel Exhaust Fluid, known for short as DEF, is a precious commodity to anyone running diesel-powered vehicles these days. Ever since 1970, when the Clean Air Act went into effect in the United States, the Environmental Protection Agency (EPA) has taken multiple measures to regulate exhaust from a myriad of vehicles. However, it wasn’t until 1990 that the EPA started mandating diesel exhaust specifically.

 

2016-01-07 15_58_52-The Definitive Guide to DEFDEF: 1990 and Beyond

Since the inception of the EPA’s restrictions on diesel exhaust, DEF (Diesel Exhaust Fluid) has become all the more important. Emission standards have become more and more restrictive over the last two decades, and today, diesel exhaust restrictions are applicable to all on-road and off-road vehicles.

With these new restrictions in place, Selective Catalytic Reduction (SCR) systems are required to run diesel engines on any vehicle, whether a truck, a backhoe, or a combine. Eventually, these restrictions will also be enforced on water vessels. Essentially, with the EPA’s mandate in place, every diesel engine will eventually have to run a SCR, except for those built before the new regulations were in place.

Since SCR are a requirement of the present and future, DEF becomes nearly as essential as the fuel itself. And with DEF being as important as it is, it becomes imperative that you know how to properly store and care for it. DEF maintenance includes, but isn’t limited to:

  • How to use it
  • How to care for it
  • How to protect it
  • The challenges associate with DEF
  • Knowing the government regulations associated with it

You can learn more about all these matters and then some by downloading our free e-book through the link below.

DEF Guide

DEF Tank Heaters: Storage and Beyond

If you run any sort of diesel engine, then you know how important DEF is these days. You can’t do business without it. However, wintertime poses a real problem to storing DEF. Then again, storage is only half of the problem. What do you do with your DEF in transit? Or worse yet, what do you do when your engine isn’t running. Thankfully, we have the answer with our DEF tank heaters.

 

DEF Tank HeaterDEF Tank Heaters

Protecting your DEF in storage is very important, but like we said already, it’s only half the problem. Protecting your DEF from freezing temperatures once it’s in the truck tank becomes equally important. The transportation and commercial trucking industries know just how frustrating it is when DEF freezes in the truck tank.

This problem has been around since the inception of Diesel Exhaust Fluid (DEF). But innovative truck manufacturers solved the problem by running their coolant system through the DEF tank. And it worked too, as long as the truck was running. That’s the catch, you see. This type of DEF heating solution only works when the engine is running. After parking a truck overnight in cold weather, the DEF could freeze up entirely. What’s more, it could take as much as 30 minutes to several hours of idling to thaw out a DEF popsicle. Running the truck with frozen DEF will likely trip the sensors too, indicating a false reading within truck computer and adversely affecting its performance.

Instead of taking a chance with winter, and losing valuable time as a result, trucking companies can turn to Powerblanket for an innovative solution to this dilemma. Powerblanket has developed an insulated heating blanket designed to fit the DEF tanks installed in commercial trucks. These DEF tank heaters offer both insulation and regulated heat that will keep your DEF at the ideal temperature. The Powerblanket DEF tank heater is certified to national and international safety standards and is easy to install, remove, and reinstall.

With options for either AC or DC voltage and the choice of a ten or fifteen-foot cord, our DEF tank heaters are easy to apply on your truck and plug in to keep your DEF warm when the engine isn’t running. So put the worry of frozen DEF aside this winter, and reach out to us for your DEF tank heaters today.

 

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Powerblanket Receives Manufacturer of the Year Award from UMA

If you haven’t seen this headline somewhere else on the web by now, we’re happy to tell you all about it here. Utah Manufacturers Association recently awarded Powerblanket something we’re pretty happy about. Read on to learn more about the UMA Manufacturer of the Year Award.

 

UMA AwardUMA and Manufacturer of the Year

Utah Manufacturers Association (UMA), recently awarded Powerblanket the prestigious award  of Manufacturer of the Year. This award is given annually to the Utah-based manufacturer that proves to be the most innovative contributor to their space. There’s even more to it than this, but we’ll get to that.

UMA has been around since 1905. The organization prides itself on offering the “voice of industry” in the state of Utah, and they’ve been doing so for over 107 years now. UMA has clearly been talking Utah economy for a long time, but talking isn’t all they do. UMA is a trade association, and their goal is to enhance and improve the business climate in the state. UMA doesn’t only offer insight and expertise in the business of manufacturing, but the organization also has considerable experience in the legislative processes of state government. This is how they can do so much to vie for the interests of Utah businesses and the overall economic prosperity of the state.

UMA’s Manufacturer of the Year Award embodies the mission of UMA in multiple ways. By awarding the company that not only proves innovative in their respective markets, but also offers leadership in their industry, UMA’s award encourages and rewards the same idealism by which their organization operates. Powerblanket was chosen to receive this award for 2015, based on the embodiment of these characteristics and more. In fact, why don’t we just give it to you in their own words. According to UMA, Powerblanket received the award “for their outstanding performance in operational excellence, economic achievement, workplace safety, community outreach, and fidelity to the principles of free enterprise.”

Powerblanket is honored to receive such accolades from a high quality establishment like UMA. The credibility of UMA and the Manufacturer of the Year Award lends a great addition to our own image and ethos as a company devoted to “operational excellence, economic achievement, workplace safety, community outreach, and fidelity to the principles of free enterprise.”

So, from all of us here at Powerblanket, thank you, UMA for this great privilege.

 


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Protect Your Agricultural Assets With Custom Heating Solutions

Forbes ran an article yesterday from Thomas Landstreet about the potential collapse in agricultural pricing. These estimations come at the cost of corn, pork, and beef especially. But whichever way the pendulum swings in the near future, one thing’s for certain: those in agriculture will need to safeguard their precious assets, and this could mean applying the proper custom heating solutions to help keep operating costs low.

 

The Agricultural Outlook

Protect Your Agricultural Assets With Custom Heating Solutions

According to Thomas Landstreet’s article on the matter, we should expect to experience a considerable drop in prices for the agricultural sector (that’s bad news) something Mr. Landstreet refers to as a retrenchment. So why the retrenchment, you ask? Well, according to Landstreet, there are two major factors that will contribute to the impending slide of the agricultural industry. One of them is something its faced time and time again, and that’s drought. Apparently the drought we passed through back in 2012 has created what Landstreet calls a bubble, one that he thinks will pop soon.

The second factor that is set to cause problems in the agricultural space is the ethanol mandate that allocated 40% of corn to creating an alternative fuel to petroleum. The effect of less corn going toward food supply has also contributed to the nearly bursting bubble. Whether the bubble bursts anytime soon or not, one thing is pertinent for the industry, and that is asset protection.

 

The Powerblanket® Contribution

If prices are to drop in the agricultural sector, then those involved in the industry are going to need to save on operating expenses where ever they can. Additionally, it’s going to be imperative to safeguard capital and resources. In the spirit of such, Powerblanket offers a myriad of possibilites in custom heating solutions for the agricultural space. So whether you need to keep large water tanks from freezing, propane storage at the ideal temperature, or DEF storage working in cold weather, Powerblanket has you covered.

Powerblanket custom heating solutions offer the most cost-effective and efficient heating solution on the market. With our patented approach to heating, we can ensure even heat distribution over the entire service area of application. What’s more, in case of temperature-sensitive storage maintenance, Powerblanket heating solutions actually add efficiency to the equation, such as in the case of ourpropane tank heaters. Add to this our revolutionary smart controllers and our new 3D scanningcapabilities, and Powerblanket becomes the clear choice.

 

Download Propane Spec Sheet

The Mansfield D1 Expo and Powerblanket® DEF Heaters

Powerblanket recently attended the 2015 Mansfield D1 Expo in Denver Colorado. There, Powerblanket was able to showcase the company’s patented DEF storage heater technology to many interested attendees. What’s more, Powerblanket was able to discuss technologies that reached beyond just DEF heaters.

 

The Mansfield D1 Expo and Powerblanket® DEF Heaters

Mansfield’s Expo

This year’s Mansfield D1 Expo was one of the biggest yet. Mansfield Oil is a national leader in the industries of energy supply, logistics, and services enterprise. As part of their focus on partnering with clients in order to provide innovative, technology-based solutions, Mansfield has put on this expo every year for six years now.

At this year’s sixth annual retreat for their partners, Mansfield offered plenty to capture participants’ interests, especially in regards to petroleum, ethanol, biodiesel, and DEF trends. The 2015 show had industry experts speaking about trends in the DEF and petroleum industry, it hosted showcased vendors of related products and services, and it focused on transportation & fuel additives. The show was packed with entertainment and information all.

Of all the matters addressed at is year’s show, DEF was a major focus. With Powerblanket DEF heating solutions present, participants and attendees were able to see firsthand the protective qualities of the Powerblanket solution. With DEF storage trending towards mini-bulk quantities as large as 600-4500 gallons for the trucking industry alone, the need to protect this valuable asset became all the more apparent at the Powerblanket booth.

“It was a privilege rubbing shoulders with so many experts in the DEF and Petro-Chemical industries,” said Justin Montoya, Powerblanket DEF Heating Solutions specialist. “We were thrilled with the interest in our products, including both DEF and our extensive product line for other applications.”

 

 

Further Contributions from Powerblanket

With the transportation and agricultural industries primed to start needing more DEF solutions, and with additional fuel additives complicating the process of viscosity maintenance, Powerblanket is ready to offer more than just DEF heaters.

Equally beneficial to the presence of Powerblanket DEF heaters at the Mansfield expo was the inclusion and discussion around the many Powerblanket heating solutions offered, DEF storage heaters being only one among many. Powerblanket provides a myriad of ready-to-ship heating solutions, but we also offer a completely customized approach to our heating technology. So regardless of what it is you need to warm or heat, Powerblanket has you covered.

 

Download our Product Catalog

Showcasing Our DEF Storage Heater at the Mansfield D1 Expo

The Mansfield D1 Expo offers a great opportunity for companies in the transportation and fuel industries to network and synergize their offerings and contributions. Powerblanket is present at this year’s expo to showcase the wonders of our DEF storage heater and other related technologies.

 

Mansfield Oil

This year marks the sixth annual running of the Mansfield D1 Expo. Mansfield Oil is a leader in petroleum marketing and fuel supply and puts this expo on to accommodate networking and support among those companies that drive success in the transportation and fuel industries. This year’s expo is a highly anticipated event with plenty to offer attendees and exhibitors. Industry and technological education, hands on exhibitions, and networking are all geared to help make the expo an unforgettable event.

Additionally, this year’s keynote speakers are said to be as anticipated as the event itself. Industry leaders will offer their insight on topics surrounding professional development and experience in the fuel industry.

The 2015 edition will support thirty-one exhibitors from around the country, all  of whom have come to present, share, and network their contributions to their respective sector. Powerblanket will be present to exhibit the company’s  DEF heating products as well as our wide variety of standard and custom heating solutions, each serving to help companies save time and money during cold-weather conditions. Of course, equally important to this is the increased efficiency that comes from using Powerblanket heating solutions.

Justin Montoya, Director of Business Development at Powerblanket, said that “having a presence at this event is great for us. The Mansfield D1 Expo is the perfect place to showcase and discuss the value of our innovative DEF storage heaters.”

Our patented approach to heat regulation and freeze protection enables companies to store DEF, and many other materials, at the ideal temperature, regardless of cold, frigid weather. We’ll be displaying and demoing our DEF storage heaters at our designated booth at the Westin Denver Downtown Hotel, located at 1672 Lawrence St. from August 24th through the 26th. Along with the DEF heating technology we’ll have on display, we’ll also be showcasing complementary smart controls. All this, plus our new Class I Division 1 certification and a raffle for prizes, makes the Powerblanket booth the place to be at this year’s Mansfield D1 Expo.

 

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