Keep Propane Tanks from Freezing with a Propane Tank Heater

If you rely on propane for year-round operations, then you already know what a headache winter weather can be. If you have a cold propane tank as a result of dropping temperatures, you’re going to lose a lot of efficiency. Thankfully, there’s a simple solution to keeping your propane tank from freezing, and the solution is something some refer to as a propane tank blanket.

 

Keep Propane Tanks from Freezing with a Propane Tank Heater 1

Propane Performs Best Under Heat

Did you know that propane can freeze up completely if the ambient temperature drops below -44° F? Granted, -44° F is pretty darn cold, but in terms of gases, it’s a rather high freezing point. As cold as this temperature is in general terms, there are regions North America that experience extremes within this range and even lower, and if you operate a propane tank under these conditions without freeze protection, catastrophe is inevitable.

Worst-case scenario aside, propane-tank efficiency will fall substantially as the temperature drops, even if it never plummets as low as -44° F. As the temperature drops, so does the pressure in your propane tank, and the pressure in your propane tank coincides with the volume of propane you have to work with. As pressure drops, not only will the volume of your propane deplete, but your extraction rate (how quickly and smoothly you can extract propane from the tank) will suffer as well. If you don’t have a heating source to assist in the pressure maintenance of your tank, then you’re going to have to keep it as full as possible in order to keep it working, even if temperatures are mildly cold.

 

Keep Propane Tanks from Freezing with a Propane Tank Heater 2

More On Propane Extraction or Pressure Rate

Cold weather is the most common dilemma facing propane-tank failure, but it isn’t the only one. Another cause of propane tank freezing has to do with the rate of extraction, or the pressure rate. If you’re drawing out a substantial amount of propane from your tank in a short amount of time, then you could cause the tank to freeze and ice up. This is assuming, of course, that you don’t have a heat source to assist with the problem.

Filling your propane tank more often isn’t going to solve a problem like this. And to be quite frank, it’s only a Band-Aid for cold weather dilemmas as well. No, the only real solution to both problems mentioned here is to keep your tank at the ideal temperature, regardless of outside forces. The safest, most efficient way to do this is to employ an external heating system that both insulates your tank and adds regulated and controlled heat to the exterior service.

In the case of heating propane, SAFETY IS MOST IMPORTANT. Propane, as we’re sure you know, is a highly flammable gas, so using any old make-shift solution isn’t safe. On the other hand, using a heating solution design specifically for the process, one that is certified and pronounced safe by reputable, third-party testing laboratories is the only way to go. With that said, let us introduce you to the Powerblanket® Propane Tank Heater.

 

Keep Propane Tanks from Freezing with a Propane Tank Heater 3

Powerblanket® Propane Tank Heater

Powerblanket has the best propane tank heating solution on the market. And we aren’t just saying that because we are Powerblanket. No, we’re saying it because we know of no other company that puts more thought, time, and testing into such a product offering.  Our heating blankets will help maintain pressure and efficiency on just about any size tank.

What’s more, if your tank isn’t the common propane unit, well, that’s no problem. Our custom approach to heating solutions can tailor a blanket to fit your specific dimensions and needs. In addition to this, and most importantly, our product is safe! All Powerblanket heating blankets are certified with ETL certification to the highest standards of safety and efficiency.

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Benefits of Powerblanket Propane Tank Heaters:

  • Increase performance and efficiency of propane tanks
  • Provide even heat distribution
  • Save money by optimizing gas and material usage
  • Safety certified by UL/CSA/CE
  • Eliminates unnecessary cylinder refills in cold weather

 

[call_to_action_2 style=”1″ header=”Propane Spec Sheet” content=”Download the Propane Spec Sheet Today” buttontext=”Download” background=”#FF0000″ background_hover=”#FFFF00″ url=”http://go.powerblanket.com/propane-tank-heater-product-slick-download” target=”_self”]

 

OR

Learn more about how to care for your propane tanks with our complete propane guide:

Propane Tank Guide

How Can I Prevent My Water Storage Tank from Freezing?

The Benefits of Investing in a Custom Tank Heater 1Having a water storage tank freeze can be a large issue, not only for the product that is inside the tank, but for the tank itself. Water storage tanks are equipped with two different types of systems for mixing the water within the tank. Each system succeeds well within their proper environments.

Passive systems are hydrodynamic mixing systems and other jet aeration types of systems. These systems create water movement only during the filling process. They are ineffective with preventing ice buildup in cold climates.

Active systems are pulse hydraulics and solar. The active systems are reactive because they can be programmed to respond to water system needs as season weather moves in and out as well as water quality variants dictate. However, only the most powerful active mixers can prevent ice buildup all winter long.

The bottom line is that if the environment is just right, moving the water alone is not a guarantee that the top portion of water is not going to freeze. The goal then is to minimize the tank damage from ice buildup in extreme cold climates. Ice can damage the controls, the interior or puncture a wall before you realize you have an ice buildup problem in your tank.

When searching for a solution for preventing ice buildup inside a storage tank, the most important thing to search for is uniformed heat. To properly prevent ice buildup you need to maintain the same temperature at the bottom of your water tank, as you do at the top. Traditional methods for reducing ice formation inside water tanks have been expensive, difficult and only partially effective. Take band heaters for example. They typically can heat well, but when it comes to distributing that heat, they fall short of the mark. 

This is where heated blankets and wraps enter the picture. An effective barrel or drum heater should be able reach a higher temperature in a shorter period of time, if it is distributing the heat efficiently. Often used in the restaurant and shipping industries, these heated wraps and blankets are able to heat materials to a specific temperature to maintain viscosity, but not to the point of burning or scorching the material. Since this design is so successful at heating and maintaining an optimal temperature for more volatile materials, keeping water tanks from freezing is a much simpler task. Powerblanket is determined to provided total temperature control regardless the process or industry. Because we know what it’s like to have setbacks on projects and have the bottomline suffer from temperamental weather and equipment inefficiency. Let our solutions solve your problems.

 

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Process Heating Engineering: Tank Heaters

Process Heating Engineering: Tank Heaters

Powerblanket® Engineer Favorite #2


The second installment of the Powerblanket Engineer Favorites comes to us from Coastal Drilling.  Coastal Drilling is a drilling company serving the South Texas drilling market, providing both daywork and turnkey contracts along with operating inland barge rigs in the shallow waters of the Gulf Coast.

An Oily Problem

In the winter when the three phase horizontal separator used during drilling operations was not being used, or the contents weren’t constantly flowing, the dirty oil water froze, consequently plugging the pipes. This halted operations until they could melt the blockage with torches.

The Need for Custom

Previous to discovering Powerblanket, Coastal Drilling used torches as the best possible solution because nothing premade could resolve this frozen dilemma.  A blanket for this kind of tank required multiple cut outs in order to fit properly and to apply heat to as much surface area as possible.  Powerblanket engineers had an immediate hurdle to jump, as there were no technical drawings of the tank to help create the design.  Instead, the team scanned the tank with a 3D scanner, which allowed for the correct location of each cutout.

Powerblanket Solution

Powerblanket provided Coastal Drilling with custom made heating blankets that wrapped the tank with the necessary cutouts. The size of the tank required two separate heating blankets. Two heating blankets allowed for an easier installation, and it allowed the designers to put more power into the blanket to ensure enough power to keep up with the cold winter temperatures.  Now, operations did not have to stall for the water to thaw, consequently saving Coastal Drilling time, money and headaches.

Custom Solutions:  Tank Heaters

Powerblanket Tank Heaters maintain temperature, heat, provide freeze protection, and/or optimize flow for viscous and temperature sensitive materials.

Why Choose Powerblanket Tank Heaters?

  • Maintain optimal temperatures for temperature sensitive materials
  • Custom designed to fit any tank and/or process heating engineering projectprocess heating engineering
  • Provide ultimate freeze protection
  • Available in 120, 208 or 240VAC
  • Enjoy the peace of mind that your valuable materials are protected

Lower Viscosity and Flow Control in Colder Temperatures

LOWER VISCOSITY AND FLOW CONTROLLower Viscosity

Viscosity is a complicated and sometimes confusing topic and achieving lower viscosity is a challenge during cold winter months.

VISCOSITY REDUCTION BASICS

A fluid that is viscous will be thick, sticky, and semifluid in consistency.  Viscosity can be affected by friction and/or temperature.  For example, consider what happens when you need some ketchup on your burger.  If you simply invert the bottle and expect the ketchup to flow freely, you are a rookie in the sport of burger-eating.  A pro knows to shake the bottle and then to proceed with caution, because once you have decreased viscosity, due to the shaking, the ketchup can flow quite rapidly.

Now think about honey, certainly a substance that is thick, sticky and semifluid.  Simply shaking a jar of honey will not guarantee any flow.  Honey cooled in a refrigerator will have little to no flow because it has been cooled, but when warmed appropriately*, there is a viscosity reduction and honey will flow smoothly.

LOWER VISCOSITY AND TEMPERATURE

A fluid’s viscosity strongly depends on its temperature. Along with the shear rate, temperature really is the dominating influence. The higher the temperature is, the lower a substance’s viscosity is. The relationship between temperature and viscosity is inversely proportional for all liquids. A change in temperature always affects the viscosity – it depends on the substance just how much it is influenced by a temperature change. For some fluids a decrease of 1°C (1.8F) already causes a 10 % increase in viscosity.

FLUIDS REQUIRING LOWER VISCOSITY

Acetone

Automatic Transmission Fluid, Antifreeze, and Brake Fluid

Aviation Fuels

Benzene

Bunker Oil-Marine Fuel Oil

Chloroform

Crude Oil

Diesel Fuel

Ethanol

Gear Oil

Heavy Fuel Oil

Honey

Hydrofluoric Acid

Ink

Mercury

Methanol

Mollasses

Citric Acid

Paraffin Wax

Pentane

Sulfuric Acid

Tetrahydrofuran

Toluene

 

Powerblanket® Viscosity Control Solutions

Powerblanket makes it easy to lower viscosity of fluids. Powerblanket offers various ready-to-ship products, from bucket and drum heaters to ibc tote heaters. We can also produce custom solutions for most applications. If you need help with viscosity reduction, Powerblanket has you covered.

  •   Deliver safe, uniform heat to expensive materials without overheating or burning while lowering viscosity.
  •   Full wrap-around design provides complete insulation and ensures equal heat distribution.
  •   Increase the performance and efficiency of your processes—decrease viscosity.
  •   Safety certified to UL and CSA Standards. Class1 Div2 hazardous location products also available.
  •   Energy-efficient technology lowers energy-related expenses and overall project and equipment costs.
  •   Decrease and prevent product waste among temperature sensitive materials by maintaining consistent storage temperatures without significant fluctuations.

 

LOWER VISCOSITY

 

*Do not heat honey much above 100 degrees F (38 C) to avoid nutritional loss.

Source

“Vsicosity Tables and Viscosity Charts.” Viscopedia. 30 December 2016. http://www.viscopedia.com/viscosity-tables/

 

Custom Heaters and Heat Solutions

CUSTOM HEATERS

Powerblanket® engineers solve every kind of temperature problem from simple to very complex. Need a custom heater or need a system of custom heaters?  Our expertise guarantees satisfied customers in a very short turnaround time, often in less than three weeks from design to delivery.  

We have created custom heaters for:Clean-Fuel Installation 027

  • Frac tanks
  • Truck mounted propane tanks
  • 500 gallon gravity flow tanks
  • Pipes and manifolds
  • Valves and instrumentation
  • Hoppers
  • Large tanks
  • Wind blade epoxy curing
  • and many more

Powerblanket can design and manufacture custom products to meet the requirements of hazardous areas including Class I, Division 2.

Custom Tank Heaters

Powerblanket Tank Heaters can maintain temperature, heat materials, provide freeze protection, or optimize flow for viscous and temperature-sensitive materials.  A powerblanket custom heater will change the way you approach temperature control and freeze protection.

Why Choose Powerblanket Custom Heaters for Tanks?

  • Maintain optimal temperatures for temperature sensitive materialslarge-propance-tank-heater (3)
  • Custom heaters designed to fit any tank
  • Provide ultimate freeze protection
  • Available in 120, 208 or 240VAC
  • Peace of mind that your valuable materials are protected

White’s Equipment Rental, LLC faced a dilemma when the chilly Marcellus winters started causing problems with the Catch Tanks they use to capture fluids. Buck Binder, VP of Production and R&D lead, realized that the cold temperatures and frigid weather would cost the business thousands of dollars in rental fees, replacement costs, and even fines from the EPA, if the Catch Tanks were to freeze.  He turned to Powerblanket for a custom heater. Powerblanket engineers designed a custom heating blanket fitted precisely to the Catch Tanks. By keeping the tanks warm during the cold weather, White’s eliminated the risk of freezing, and a loss in revenue.

Powerblanket’s custom heating solution provided White’s Equipment with more than freeze protection. It provided both them and their clients with the benefits of sustainability, continuous production, and reduced or eliminated down time, not to mention peace of mind and the earned reputation of being a preferred energy services provider.

Weatherproof your business with Powerblanket pipe, valve, and instrumentation heaters.

These advanced custom heaters offer freeze protection for your entire pipe & manifold system. The simple design eliminates the need for expensive work crews to install or remove heat trace, insulation and cladding. Unlike heat trace, Powerblanket does not have inrush current issues.Valve

Why Choose Powerblanket Custom Heaters for Pipes and Valves?

  • Reduce downtime and increase profitability
  • Eliminate need for alternative emergency services or steamers
  • Protect instrumentation from freezing to ensure accurate data retrieval
  • Sustain valve functionality
  • Save on labor costs through easy installation and removal
  • Custom designed to fit any application

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FREEZE PROTECTION FOR IBC TOTE TANK

Benjamin Franklin said, “An ounce of prevention is worth a pound of cure,” and it’s time to consider how you are going to keep your IBC tote tank warm through the winter. Powerblanket tote heaters are an ideal solution for the freeze protection of your IBC tote tank.

 

Rather than panic in a couple months, prepare now to prevent your materials from freezing. IBCs are a valuable resource for decreasing customer costs through reduced handling, storage space and shipping expenses. They are easy to use, transport and recycle.

powerblanket-th275-275-gallon-tote-heaterYour IBCs may ship and store:

  • Bulk chemicals including hazardous materials or dangerous goods
  • Commodities and raw materials used in industrial production
  • Liquid, granulated, and powdered food ingredients
  • Food syrups, such as corn syrup or molasses
  • Petrochemical products, such as solvents, detergents, or adhesives
  • Rainwater when used for rooftop rainwater collection
  • Used IBCs are the basic building blocks for many home aquaponic systems

 

There are a few common sense strategies for keeping IBC tank totes warm: stacking them if you have multiples and/or keeping them indoors, if that’s possible.  However, even these strategies cannot guarantee freeze protection for IBC tote tanks with temperature sensitive materials.

Powerblanket® Tote Heaters maintain optimal heating conditions for temperature sensitive materials.

HERE’S HOW:

  • Distribute heat evenly around the tote
  • Designed to be durable and weather resistant
  • Provide easy access with a removable top
  • Include an adjustable thermostatic controller
  • Safely heat and protect a wide variety of chemicals and materials

Standard sizes  fit the IBC 250 gallon, 275 gallon (1,040 liter), 330 gallon (1,249 liter), 350 gallon (1,325 liter) 450 gallon, and 550 gallon totes. Also in 120 vac and 240 vac.

Let Powerblanket ease the stress of winter by helping you plan your IBC tote tank freeze prevention.

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Powerblanket® Custom Heaters

Custom HeatersCustom heaters are an absolute necessity to the year-round continuity of many different industries. However, getting the right custom heating solution for your particular application can be a challenge, not to mention a considerable expense. Thankfully, with Powerblanket custom heaters, you don’t have to worry about either of these speed bumps.

 

Custom Heaters The Way You Need Them

When it comes to customizing a heating product to an application that requires unique specifications, you can often equate the process to high costs and long turn-around times. However, with Powerblanket’s approach to custom heating solutions, you don’t have to worry about breaking the bank or waiting forever for a solution that you needed yesterday. In fact, Powerblanket can turn around a custom heating solution in two weeks’ time. (A lot of the time, we can even do it in one week.)

Powerblanket’s patented technology delivers safe and regulated heat to whatever you need to protect or heat.  Our easy-to-install, durable, and economical heating blankets can cover your assets in the coldest conditions and in the most demanding processes. If you can build it, store it, or use it, we can cover and heat it. The point is, Powerblanket custom heaters can be designed to insulate, protect, and regulate temperature on many, many different applications and in varying circumstances.

If you’re in need of a custom heater for a large storage unit, a tank, a cylinder, a valve, an instrumentation unit, a silo, a piping system, or any other conceivable application, it all starts with giving us a call or filling out a custom heater application. Actually, getting a customized heating solution from us is as easy as:

 

  1. Contacting us to tell us about the details and needs of your application. (Most of our custom projects start with a simple phone call to one of our reps. After that, you can send any and all information we’ll need to produce the proper heating solution for you. But if you want a more hands off approach, we can come onsite and get all the details on our own.)
  2. Having us design a custom heating solution for your application. (Whether you choose to send us information or decide to have us visit you onsite, we’ll get all the details and feedback we need from you so that our expert design engineers can design the right solution for you.)
  3. Having us build your custom solution and shipping it to you within two weeks. (Sometimes, we can even turn a project around in as little as one week.)

 

Powerblanket Custom Heaters Offer:

  • Quick turn-around (normally ships within one to two weeks)
  • The ability to answer varying levels of customization
  • Certification to UL and CSA safety standards
  • Easy installation and use

 

Get a custom quote

Powerblanket at the 2016 SPFA: Showcasing Spray Foam Heaters

If you’re in the spray foam business, then you know what a big deal the SPFA convention and expo is. And since we at Powerblanket are in the business of keeping you in the spray foam business year round, we’re here again this year, at the 2016 SPFA convention in Orlando Florida, showcasing our spray foam heaters for cold weather application.

 

Polyurethane spray foamOrlando and Spray Foam

This year’s SPFA convention is being held today through the eleventh in Rosen Centre Hotel in sunny Orlando, Florida. Often times, when our minds turn to polyurethane spray foam, we think how efficient it is at keeping warm air in and cold air out (or maybe that’s just how we northerners think). So it might seem an interesting place to hold an insulation expo, in a city that rarely sees any cold temperatures at all. However, it’s important to remember that spray foam does just as well at keeping hot air out and cool air in (making it a must for those hot Orlando summers, as well as the mild Orlando winters).

Back to the cold weather topic now: we want to make sure everyone is aware that we have a booth at the SPFA convention again this year. We’ll be demoing out spray foam heaters at booth 823 for all attendees to see. So come on over at take a look for yourself at how we can keep you applying spray foam in the coldest conditions. In addition to this demo, we’ll also have one of our savvy engineers on hand to answer any questions you might have regarding the technicalities of our technology. “Ask an Engineer”…that what we’re calling it.

New to this year’s event, we’ve also teamed up with Dow Building Solutions to demo our heaters on their FROTH-PAK ULTRA tanks. This demo will take place at the Dow Building Solutions booth (booth 517). So whether you stop by Dow’s booth, our booth, or both, you’re bound to see some time-saving, money-sparing, business-growing technology that will keep your business continuity prime through the winter months each year.

 

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Custom Tank Heaters: The Perfect Approach to Heating Solutions


custom tank heatersIt would be absolutely ridiculous to assume that all tanks come in the same shapes and sizes, whether they hold water, gas, chemicals, or some other matter. We all know that this simply isn’t the case. While there are certainly standard measurements for specialty gas tanks, water tanks, and others, the range of variance between size, construction, and purpose is vast enough that there simply isn’t a one-size-fits-all solution for tank protection. That’s why Powerblanket® Custom Tank Heaters are the perfect approach to the need for a heating solution.

 

Customized for Your Tanks and Needs

Regardless of the size of your tank, the purpose it serves, or its shape, Powerblanket can help you protect it against cold weather and keep it running at the ideal temperature year round. Our custom approach to providing tailored heating solutions to a myriad of industries and applications has allowed hundreds of customers to protect their precious assets from the ravages of cold weather.

In addition to freeze protection, our custom tank heaters enable increased efficiency in gas and other kinds of tanks. Anywhere flow rates and extraction rates are affected by temperature, Powerblanket custom tank heaters can ensure the flow of liquids and extraction of gas is always at its best. Take, for example, the nature of a gas such as propane.

When gases are stored in tanks, they are stored under considerable pressure. Due to this fact, they reside in the tank in both a liquid and gaseous state. Extracting a gas means you must evaporate some of the liquid and that evaporation process requires an input of heat energy. If the gas extraction rate is fast enough, it could cause the tank to frost up and the extraction to be impeded. However, with a custom Powerblanket propane tank heater you can keep the extraction flowing fast and full, without the side effect of frosting or icing.

What’s more, whether a tank holds gas or liquid, freezing temperatures pose big problems. Using a custom tank heater allows you to fully insulate and heat your tank to whatever temperature is best, regardless of the surrounding climate.

 

custom tank heaterGetting a custom tank heater from Powerblanket is as easy as 1, 2, 3:

  1. Contact us with the details of your application.
  2. We’ll design a custom tank heater for your application, based on your information and feedback.
  3. We’ll build your custom solution and ship it to you within two weeks. (Sometimes, we can even turn a project around in as little as one week.)

 

In the end, there’s no reason to leave your tank out in the cold. Powerblanket can cover it and keep it safe and functioning well through the most inclement weather.

 

Get a custom quote

Heating and Hazardous Locations

Working in hazardous locations means you have to exercise serious caution regarding procedure, protocol, and equipment usage. What’s more, heating in hazardous locations takes all the more care and detail to make certain you aren’t adding fuel to a potential fire. This is why Powerblanket offers products certified to national safety standards.

 

CID2Class I Division 1 and Class I Division 2

We understand that hazardous location heating is nothing to take lightly. And we understand that heating products should be engineered to the highest standards of quality and safety. We’ve based our business on this simple reality and are able to customize our safe and innovative heating solutions to a myriad of industries because of it. In fact, our custom heating solutions can be designed and certified to Class I Division 1 (CID1) or Class I Division 2 (CID2) safety standards. We are certified for all four gas Groups, A, B, C, and D and up to a T4 Temperature Classification.  Many people who work in hazardous locations are familiar with these terms. For everyone else, here’s an explanation.

The classifications referenced as CID1 and CID2 regard the operation of electronic equipment in hazardous locations. CID1 is the identifier used for locations where ignitable concentrations of flammable gases, mists or vapors could possibly exist under normal working conditions. This classification also covers locations where the same gases, mists or vapors may exist frequently due to repairs or maintenance in the area. It also includes potential scenarios where gases, mists or vapors could be leaked by faulty or damaged equipment.

CID2, on the other hand, represents all locations where concentrations of flammable gases and/or vapors and/or mists are present in the air under operating conditions outside of the norm. So CID1 covers areas where such hazards are normally present, and CID2 covers areas where such hazards aren’t normally present but certainly could be under abnormal circumstances. Most importantly, if a product is CID1 or CID2 certified, it means that product is safe to use in locations that are CID1 or CID2 rated hazardous locations.

Powerblanket provides products that are certified to either of these hazardous location equipment safety standards. So when it comes to heating in hazardous areas, Powerblanket is both an efficient and safe choice. In addition to these ratings, Powerblanket products are also certified to UL, and CSA standards. Our innovative approach to providing industry-specific heating solutions has helped our customers save a lot of time and resources to safeguard and increase efficiency among the assets that keep their businesses running. So whether it’s freeze protection, viscosity maintenance, curing assistance, or some other heat-related dilemma, Powerblanket can help, even if you operate in a hazardous location.

 

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Propane Tanks and How to Care for Them

Whether you’re a homeowner who relies on propane for heating, or a business leader who uses if for industrial purposes, propane is a versatile and important commodity. However, as helpful as propane is to us, we often overlook the need of caring for our propane tanks year round.

 

2016-01-05 09_16_31-Powerblanket___Propane_Tanks_Guide___v3__1_ (1).pdf - Adobe ReaderCaring for Your Propane: Tank and All

When it comes to caring for your propane storage, it’s imperative that you have a working knowledge of your tank and all the potential threats that could impede its proper functionality. Understanding the warning signs of a damaged or inefficient tank is important, not only for reasons of economical operation, but for the safety of all involved.

Several factors play into the safe and efficient operation of any size propane tank. These factors include, but aren’t limited to:

  • Shutting off valves when the tank is not in use
  • Keeping reserve tanks at a minimum
  • Not leaving portable propane tanks inside a vehicle
  • Securing portable tanks properly
  • Replacing weathered and/or worn canisters

Knowing how to properly manage all these aspects of propane storage and usage is very important. But there are many other factors to consider, too. Matters such as storage, setup, protection, government regulations, and the warning signs of hazardous circumstances are equally important. For more information on how to care for your propane and the tank in which you keep it. Access our free e-book below.

 

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Glass Blowing Heating Solutions for Flame Working

 

Glass blowing is a year-round pursuit for many. And when winter rolls around, it poses some obstacles for flame working. However, there’s no need to fear. You can protect your torch gases with a safe, efficient, and easy-to-use gas cylinder heater from Powerblanket®.

 

123The Powerblanket Gas Cylinder Heater

Whether you’re using acetylene or some other gas for your flame working torch, you’re probably well aware of the effect cold weather has on your gas storage. If you have to store your cylinders or tanks in an outside location (or in a cool warehouse) then you run the risk of severe depletion come winter, or even cooler fall and spring temperatures for that matter. Akin to the depletion your tank will undergo, is the lack of pressure you’ll have in it.

100 Pound Propane Tank HeaterPoor tank pressure means poor flow rates, and you can’t have that when you’re flame working. If the gas cools too much, it will liquefy, and you could potentially have acetylene spit out of your torch and into the amazing masterpiece you’re working. It’s end game at that point. Of course, to avoid this problem, all you have to do is keep your gas cylinders or tanks at the ideal temperature all of  the time. The only tricky part is that the ideal temperature for acetylene extraction is well above the cool temperatures of a non-heated workspace. Thankfully, there’s an easy remedy for this.

Powerblanket has developed gas cylinder heaters that keep acetylene, propane, butane, and any other specialty gas at ideal working temperatures, regardless of how cold it gets. The cylinder heater is easily applied to offer targeted and regulated heat to the cylinder contents. Most importantly, you don’t have to worry about heat and flame mixing (because that would be disastrous). Powerblanket products are fully insulated and are certified to UL and CSA safety standards. With particular relevance to torching applications, Powerblanket heating solutions are available with hazardous location certifications, Class I Division 1 or  Class I Division 2. This means they can be used in hazardous locations, such as a workshop where there might be or are flammable gases in the atmosphere.

 

Gas Cylinder Heaters

DEF Tank Heaters: Storage and Beyond

If you run any sort of diesel engine, then you know how important DEF is these days. You can’t do business without it. However, wintertime poses a real problem to storing DEF. Then again, storage is only half of the problem. What do you do with your DEF in transit? Or worse yet, what do you do when your engine isn’t running. Thankfully, we have the answer with our DEF tank heaters.

 

DEF Tank HeaterDEF Tank Heaters

Protecting your DEF in storage is very important, but like we said already, it’s only half the problem. Protecting your DEF from freezing temperatures once it’s in the truck tank becomes equally important. The transportation and commercial trucking industries know just how frustrating it is when DEF freezes in the truck tank.

This problem has been around since the inception of Diesel Exhaust Fluid (DEF). But innovative truck manufacturers solved the problem by running their coolant system through the DEF tank. And it worked too, as long as the truck was running. That’s the catch, you see. This type of DEF heating solution only works when the engine is running. After parking a truck overnight in cold weather, the DEF could freeze up entirely. What’s more, it could take as much as 30 minutes to several hours of idling to thaw out a DEF Popsicle. Running the truck with frozen DEF will likely trip the sensors too, indicating a false reading within truck computer and adversely affecting its performance.

Instead of taking a chance with winter, and losing valuable time as a result, trucking companies can turn to Powerblanket for an innovative solution to this dilemma. Powerblanket has developed an insulated heating blanket designed to fit the DEF tanks installed in commercial trucks. These DEF tank heaters offer both insulation and regulated heat that will keep your DEF at the ideal temperature. The Powerblanket DEF tank heater is certified to national and international safety standards and is easy to install, remove, and reinstall.

With options for either AC or DC voltage and the choice of a ten or fifteen-foot cord, our DEF tank heaters are easy to apply on your truck and plug in to keep your DEF warm when the engine isn’t running. So put the worry of frozen DEF aside this winter, and reach out to us for your DEF tank heaters today.

 

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Gas Welding: How Best to Regulate It

Whether you refer to it as oxy-fuel welding, oxy welding, or simply gas welding, it doesn’t come without its challenges. While gas-welding is one of the oldest forms of welding, and while it can be pretty straightforward and simple, regulating your gas flow can be tricky.

 

Gas WeldingA  Consistent Extraction Rate

When it comes to producing clean and flawless weld joints, consistent temperature of your gas is an important matter to regulate. Whether you’re using acetylene, hydrogen, propane/butane, or propylene, the answer is the same: you need to maintain an ideal temperature for a consistent extraction rate. And you need a consistent extraction rate in order to create pretty and efficient weld joints.

Controlling your welds can be as simple as controlling the one variable that you can control, and that’s the temperature on your gas tank. Of course, when we say you can control it, it’s because we’ve created a way for you to do so. Perhaps before now, you haven’t considered heating your gas tank, unless you have to weld in cold conditions, then it’s probably crossed your mind plenty of times.

420 Pound Propane Tank HeaterEither way, having the ideal temperature in your tank facilitates ideal gas extraction, which in turn, offers ideal welding. Heating your tank, especially when working in cold weather, will increase the PSI considerably. Of course, you don’t want the PSI too high either, and that’s why we use the term regulated heat. Maintaining the ideal temperature will help produce the best flow rate and will prevent pin holing and spattering.

Whether you use a small or large tank for your gas welding, we have a solution for you. There aren’t many heating methods on the market, except Powerblanket’s. With the Powerblanket® tank heater as a part of the equation, cold weather performance will be improved.

Gas welding in cold weather will wreak havoc on your gas cylinders. When the temperature drops, it’s very difficult to maintain optimal pressure in a gas tank of any size. This prevents the gas from vaporizing, which will produce a lousy flow rate, causing pin holing and spattering in your weld joints. Powerblanket® offers a variety of gas cylinder heaters for controlling the temperature of propane, butane, nitrogen, oxygen and other compressed gases. Powerblanket gas cylinder heaters provide heat where you need it. Our superior heating solution reduces costs by optimizing container temperatures and increasing cylinder efficiency. What’s more they are certified to meet UL and CSA standards with options for hazardous location certifications, class I, division 1 and class I, division 2.

 

Powerblanket – Gas Cylinder Heaters:

  • Increase performance and efficiency of gas cylinders
  • Provide heat where you need it
  • Save money by optimizing gas and material usage
  • Safety certified to UL/CSA standards
  • Eliminate unnecessary cylinder refills in cold weather
  • Produce ideal flow rates
  • Eliminate pin holing and spattering in welding applications

 

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Powerblanket Receives Manufacturer of the Year Award from UMA

If you haven’t seen this headline somewhere else on the web by now, we’re happy to tell you all about it here. Utah Manufacturers Association recently awarded Powerblanket something we’re pretty happy about. Read on to learn more about the UMA Manufacturer of the Year Award.

 

UMA AwardUMA and Manufacturer of the Year

Utah Manufacturers Association (UMA), recently awarded Powerblanket the prestigious award  of Manufacturer of the Year. This award is given annually to the Utah-based manufacturer that proves to be the most innovative contributor to their space. There’s even more to it than this, but we’ll get to that.

UMA has been around since 1905. The organization prides itself on offering the “voice of industry” in the state of Utah, and they’ve been doing so for over 107 years now. UMA has clearly been talking Utah economy for a long time, but talking isn’t all they do. UMA is a trade association, and their goal is to enhance and improve the business climate in the state. UMA doesn’t only offer insight and expertise in the business of manufacturing, but the organization also has considerable experience in the legislative processes of state government. This is how they can do so much to vie for the interests of Utah businesses and the overall economic prosperity of the state.

UMA’s Manufacturer of the Year Award embodies the mission of UMA in multiple ways. By awarding the company that not only proves innovative in their respective markets, but also offers leadership in their industry, UMA’s award encourages and rewards the same idealism by which their organization operates. Powerblanket was chosen to receive this award for 2015, based on the embodiment of these characteristics and more. In fact, why don’t we just give it to you in their own words. According to UMA, Powerblanket received the award “for their outstanding performance in operational excellence, economic achievement, workplace safety, community outreach, and fidelity to the principles of free enterprise.”

Powerblanket is honored to receive such accolades from a high quality establishment like UMA. The credibility of UMA and the Manufacturer of the Year Award lends a great addition to our own image and ethos as a company devoted to “operational excellence, economic achievement, workplace safety, community outreach, and fidelity to the principles of free enterprise.”

So, from all of us here at Powerblanket, thank you, UMA for this great privilege.

 


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Powerblanket® Specialty Gas Cylinder Heaters and Semiconductor Manufacturing

 

Powerblanket Specialty Gas Cylinder Heaters for Semiconductor Manufacturing

Powerblanket® gas heating products maintain specialty gas flow rates during semiconductor manufacturing.

It’s important for everything to be precise with the semiconductor manufacturing process. Contamination, temperature variance, and other variables can ruin the process. Powerblanket® products can play a vital role in maintaining specialty gas flow rates during semiconductor manufacturing.

Semiconductor Manufacturers Must Keep Gases Flowing Consistently by Maintaining Gas Temperature in Delivery Systems

Each semiconductor manufacturer has its own precise processes and carefully controlled conditions for producing semiconductors.  Many of these processes involve heating specialty gases to a precise temperature and maintaining the gas delivery system temperature throughout the operation. If the temperature of the specialty gas were to drop by as little as two degrees, the entire manufacturing process could be compromised.

While temperature isn’t the only factor, gas flow rates, are heavily dependent on temperature. Maintaining the temperature in the gas delivery system at the precise degree allows for consistent flow rates and uncompromised accuracy and consistency.

How Do Powerblanket Gas Cylinder Heating Products Help to Maintain Specialty Gas Flow Rates?

When it comes to the semiconductor manufacturing industry, Powerblanket products have a lot to offer.  Our specialty gas cylinder heaters and specialty gas tank heaters allow for precise and consistent temperature control. When paired with a temperature controller, Powerblanket specialty gas cylinder heaters can keep any gas, at the proper temperature for as long as needed.

A Short Case Study on Powerblanket and Gas Flow Rate Maintenance during the Semiconductor Manufacturing Process

A large semiconductor manufacturing company was searching for new products to improve their semiconductor manufacturing process. They needed to maintain their gas flow more precisely, and their existing solution (silicone heaters) was not consistent enough.

Powerblanket designed a specialty gas heating product that maintained the precise temperature and flow rate for hydrocarbon gases that the company was looking for.

The Company’s management team later mentioned that they were against the idea of switching to the Powerblanket specialty gas heating solution when it was proposed to them. They said, “We didn’t think it would work because it was half the power of the status quo product, but after we gave it a try, we were immediately sold…It’s a fantastic product and the sales and engineering support we received was excellent”

Applications for Powerblanket Specialty Gas Heating Products

  • Heating hydrocarbon gas safely
  • Heat argon
  • Heat ammonia
  • Heat carbon dioxide
  • Heat hydrogen chloride
  • Heat chlorine
  • Heat oxygen
  • Heat helium
  • Heat hydrogen
  • Heat hydrogen bromide
  • Heat nitrogen Trifluoride
  • heat propylene
  • and many more specialty gases….

Learn more about the benefits of using Powerblanket specialty gas heaters to maintain gas flow rates

Custom Heating Solutions: What You Need to Know

So many industries need heating solutions, and not just during the cold months either. Epoxy curing, chemical storage, viscosity maintenance, food preparations, concrete curing, and much more can all benefit from innovative temperature regulation year round. And hey, that’s what we do.

 

Custom Heating BlanketsCustom Heating vs. Ready to Ship Products

Powerblanket® produces an extensive line of ready-to-ship products designed and engineered for a myriad of purposes. For example, if you store temperature-sensitive materials in drums, barrels, or totes, then our ready-to-ship barrel and drum heaters or tote heaters will accommodate your heating needs perfectly. If you store DEF, then take a look at our DEF heaters. If you have palletized product you need to keep warm, check out our Hot Box.

Along with all these great product offerings, however, one of our company’s greatest contributions to the industries we serve is the ability we have of producing custom heating solutions for just about any project under the sun.

We’re in November now, and many are thinking about the effect cold weather is going to have on their business continuity. Some will search high and low and feel frustration at the lack of solutions that fit their very specific need. If you’re reading this as one of those frustrated individuals, then take courage, because we specialize in this sort of thing.

Sometimes the word “custom” makes a process sound like it’s going to take a long time and cost a boatload of money. With some manufacturers, that may be true, but our manufacturing and customization process is fluid and effective, meaning that we can turn around a custom product in a reasonable window. In the case of Powerblanket, you can expect to be wowed.

So whether you need a heating solution for a large or oddly shaped propane tank, truck-mounted water cylinders, valves, manifolds, instrumentation, large scale epoxy curing, or any other specific application, then Powerblanket is ready to help.

 

Custom Heating Solutions from Powerblanket Offer:

  • A reasonable window for completion
  • The ability to answer varying levels of customization
  • Certification to universal safety standards
  • Easy installation and use

 

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Higher Temperature Powerblanket® Products Now Available

Have you been awaiting increased heating capabilities in the Poweblanket line? Well, if so, your wait is over. The new higher-temperature, Powerblanket 400 line is now available!

 

Powerblanket 400 Band HeaterWhat 400 Offers

So what makes Powerblanket 400 different from the standard line of Powerblanket products? Increased heating capabilities, that’s what. The Powerblanket® 400™ industrial heating blankets offer new high-temperature abilities for industries that need higher heat application.

Powerblanket 400 heating blankets are able to reach higher temperatures than the standard Powerblanket product line. How high, you ask? If you guessed 400° F, you’d be right. The increased heating capabilities of the Powerblanket 400 heating blanket come as a result of increased wattage and high temperature aluminum heat spreading technology. With 300 watts per square foot of surface area, these blankets deliver a lot of heat.  These blankets offer high-powered, high-temperature heating for jobs that need oven-like temperatures.

Like so many other Poweblanket models, the new Powerblanket 400 products come in both 120 volt and 240 volt models. Our Powerblanket 400 band heaters are the safe and efficient alternative to traditional silicone band heaters, and our Powerblanket 400 custom options allow for a tailored approach to your specific project.  Our proprietary blend of technology has long set us apart from our competition and has enabled us to provide the best, most even heat distribution on the market. Now, with the Powerblanket 400 product in the arsenal, we’ve added to our technological heating approach. The Powerblanket 400 series makes use of high-efficiency aluminum heat-spreading technology, creating increased heat density and a completely even distribution of heat.

But it doesn’t stop there either. These new heating blankets also include silicone-coated, 2nd generation fiberglass shells. These fiberglass shells are extremely durable and flame retardant. Where other silicon heat solutions are known to be somewhat unsafe in hazardous conditions, Powerblanket 400 heaters are as safe as all our other products. Since the silicone shells are insulated, there’s no risk of burns or flames if they’re touched by a hand or an unexpected spark. All these features have allowed us to create a solution fit for many heave duty projects, such as resin curing, welding conditioning, manufacturing processes, and much more.

 

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How to Keep Water Tanks from Freezing

If you’ve ever had a water storage tank freeze, then you know just how much of a disaster it can be. As the colder months are fast approaching, now is the time to consider what you can do to keep your tanks protected from failure.

 

How to keep water tanks from freezingFreeze Protection for Water Storage

When it comes to freeze protection for water storage, the water itself is only half the equation. Surely it’s obvious that your priority would be to protect your storage from freezing, but have you stopped to consider that your storage tank needs just as much protecting? If you’ve stored water before in cold temperatures, then you probably have, because you’ll be well aware of water’s unique characteristics.

Of all the pure elements on earth that we know of, H₂O is the only molecule that expands when it freezes. Everything else contracts. With this being the case, one can imagine, and most of us have experienced firsthand, the dilemma posed by water’s frozen state. As it has to do with tank storage, well, potential damage to the tank is a very real concern. Consequently, having your water storage tank freeze can create a very big problem.

Most water storage tanks are equipped with two different types of systems for churning the water within the tank. These systems only work well within the proper environments, however. One such system is known as a passive system. These are hydrodynamic mixing systems. Another type is a jet aeration system. Jet aeration systems create movement in the water only during the filling process, which means that are completely incapable of preventing ice buildup in the tank once the temperature drops.

Then there are your active systems, and there are two kinds: pulse hydraulics and solar. These types of systems are known as active because they can be programmed to respond to various needs in the tank environment. However, only the most powerful active mixers can prevent ice buildup all winter long.

So here’s the moral of the story: unless your environment is just right, simply moving the water around in your tank isn’t going to prevent freezing. Even if you have a large and powerful active mixer, you’re still gambling with Mother Nature. When ice develops in your water storage, it can damage your controls, the interior of the tank, or it can even puncture the walls of your tank. What’s more, all this can happen before you even realize you have ice buildup.

 

The Answer

So how to keep water tanks from freezing, it’s a good question. But as you can already tell, the answer section to this topic is much shorter than the problem, and that’s because the solution is simple. In order to eliminate the damage associated with freezing water, you simply have to keep your tank at the ideal temperature. To be quite frank, the traditional methods for reducing ice formation inside water tanks are expensive, difficult, and only partially effective, hence the word “reducing” instead of “eliminating”.

So when seeking a solution for preventing ice buildup inside a storage tank, the most important thing to remember is uniformed heat. In order to properly prevent ice buildup, you need to maintain the same temperature at the bottom of your water tank, as you do at the top. In order to do this, you need to have a solution in place that can keep your tank at an ideal, regulated temperature year round. And thankfully, it just so happens that we provide that very solution here at Powerblanket®.

 

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Viscosity Maintenance With the Proper Heating Solutions

Though the beginnings of winter are still a ways off, it’s certainly a matter on all our minds already, especially if you need temperature regulation through the winter. However, drum heaters and barrel heaters aren’t only good for the cold months. In fact, they’re equally important for viscosity maintenance year round.

 

Maintaining Viscosity Levels With the Proper Heating Solutions

Drums Heaters and Barrel Heaters: Year Round Uses

Drum and barrel storage is a convenient way to maintain surpluses of all kinds. And when it comes to storing large amounts of material in such units during the colder months, the proper heating solution becomes imperative. Maintaining the ideal temperature range by using innovative heating solutions can also save significantly on the heating costs that go to your warehousing. But as much as all of this warrants the need for great drum heaters or barrel heaters, it only turns out to be half the equation.

Drum heaters and barrel heaters work phenomenally well for freeze protection during the winter months. However, such technology is likewise helpful and necessary for year-round needs, such as viscosity maintenance. The patented approach behind Powerblanket® heating blankets is actually used for a wide range of heating needs.

Harnessing the ability to heat your liquids in the same container you store them in is a significant convenience, timesaver, and money saver.  Often times, manufacturers have to store products in a container entirely separate from those in which they heat the product. Of course, this means that you have to move the stored material from the storage unit into whatever container you use to heat it. In many manufacturing processes, this could represent a time-consuming step. Think, then, how great it would be if this was something that could be altogether avoided with the use of drum or barrel heaters.

Regardless of what temperature-sensitive material you may be storing in your drums or barrels, if it needs to be heated for viscosity maintenance for proper manufacturing, then adding heat is a very important step in your preparations. And there’s no better way to add the heat than using Powerblanket insulated heating blankets?

Powerblanket drum and barrel heaters are simple to install, remove, and reinstall as needed, making the storage and transportation of temperature-sensitive product as efficient as possible, and making viscosity maintenance a snap. What’s more, Powerblanket patented technology offers the most efficient heat distribution on the market. To make a long story short: if you’re in need of viscosity maintenance, look no further than Gordo Sales. We’ve got you covered with Powerblanket heating solutions.

 

Powerblanket Features:

  • Powerblanket heaters work with both steel and poly containers
  • Full wrap-around design provides complete insulation and ensures equal heat distribution
  • Drum warmers deliver safe, uniform heat to expensive materials without overheating or burning
  • Drum heaters design decreases and prevents product waste among temp-sensitive materials by maintaining consistent storage temperatures without significant fluctuations
  • Highly energy-efficient GreenHeat Technology™ and design lowers energy-related expenses and overall project and equipment costs

 

More About Gordo Sales

Gordo Sales has been in business since 1989. We are a small family-owned company with a very specialized line of products. We only sell high quality products that involve Industrial Process Heating and the control of such heaters. By being so specialized, we are able to provide a level of help and expertise that we could not otherwise provide. THE NEEDS OF OUR CUSTOMERS ARE OUR FIRST PRIORITY, if we know of a product or solution that is best for our customers, and we do not handle that solution ourselves, we will send them where they can find it, rather than trying to sell them something that is not as good for their application.

We strive to ship items we have in our inventory the day they are ordered. The vast majority of orders ship same day, sometimes even within 15 minutes of placement. We know you, our customers, require and deserve a level of service that requires us to do ALL WE CAN to make your transaction with us a pleasant one.

We are here to serve you; just let us know how we can do that.

 

Gordo Sales

Protect Your Agricultural Assets With Custom Heating Solutions

Forbes ran an article yesterday from Thomas Landstreet about the potential collapse in agricultural pricing. These estimations come at the cost of corn, pork, and beef especially. But whichever way the pendulum swings in the near future, one thing’s for certain: those in agriculture will need to safeguard their precious assets, and this could mean applying the proper custom heating solutions to help keep operating costs low.

 

The Agricultural Outlook

Protect Your Agricultural Assets With Custom Heating Solutions

According to Thomas Landstreet’s article on the matter, we should expect to experience a considerable drop in prices for the agricultural sector (that’s bad news) something Mr. Landstreet refers to as a retrenchment. So why the retrenchment, you ask? Well, according to Landstreet, there are two major factors that will contribute to the impending slide of the agricultural industry. One of them is something its faced time and time again, and that’s drought. Apparently the drought we passed through back in 2012 has created what Landstreet calls a bubble, one that he thinks will pop soon.

The second factor that is set to cause problems in the agricultural space is the ethanol mandate that allocated 40% of corn to creating an alternative fuel to petroleum. The effect of less corn going toward food supply has also contributed to the nearly bursting bubble. Whether the bubble bursts anytime soon or not, one thing is pertinent for the industry, and that is asset protection.

 

The Powerblanket® Contribution

If prices are to drop in the agricultural sector, then those involved in the industry are going to need to save on operating expenses where ever they can. Additionally, it’s going to be imperative to safeguard capital and resources. In the spirit of such, Powerblanket offers a myriad of possibilites in custom heating solutions for the agricultural space. So whether you need to keep large water tanks from freezing, propane storage at the ideal temperature, or DEF storage working in cold weather, Powerblanket has you covered.

Powerblanket custom heating solutions offer the most cost-effective and efficient heating solution on the market. With our patented approach to heating, we can ensure even heat distribution over the entire service area of application. What’s more, in case of temperature-sensitive storage maintenance, Powerblanket heating solutions actually add efficiency to the equation, such as in the case of ourpropane tank heaters. Add to this our revolutionary smart controllers and our new 3D scanningcapabilities, and Powerblanket becomes the clear choice.

 

Download Propane Spec Sheet

Powerblanket® Outperforms Heat Trace

When it comes to maintaining and protecting the precious valves and instrumentations on your pipes or pipeline, Powerblanket valve heaters and instrumentation heaters outperform the best heat trace. If that seems like a bold statement, read on to find out how and why.

Powerblanket® Outperforms Heat Trace

Heat Trace vs. Powerblanket

Heat trace, often times referred to synonymously astrace heating, is a common form of providing heat and freeze protection to pipes and pipe valves, manifolds, and instrumentation. Trace heating (TH) has been around for a long time, but the cons associated with the technology are still present today. While TH offers a great solution for long stretches of pipeline sitting above ground, it certainly has its limitations when it comes to protecting valves, actuators, and instrumentation from cold weather.

One potential downside or setback related to TH installation is the requirements that come with its use. If a company is going to install TH on their piping system, they’re going to have to hire a certified electrician to do it. This translates into more time and more money. What’s more, once it’s installed, it’s permanent, whether it gets in the way or not. And while TH works well with metal piping instruments, due to the conductive nature of the material, it doesn’t work with anything else.

Benefits of the Powerblanket Solution

TH amounts to installing heated wires to the external surface or your pipes and instrumentation, but this isn’t the best option when it comes to protecting your assets from the cold. Applied heat, and insulation are what’s needed, and TH only offers conductive heat. Powerblanket valve heaters and instrumentation heaters, on the other hand, offer the best combination of both. With Powerblanket, you can easy install, uninstall, reinstall our rugged vinyl blanket to add an insulated wrap of direct heat to keep your instrumentation at the ideal temperature, regardless of the weather.

In addition to this, Powerblanket instrumentation heaters offer the most consistent and efficient heat distribution on the market. With our patented technology and proprietary blend of materials, Powerblanket heaters provide even and regulated heat distribution throughout the entire surface area of application. What’s more, our custom approach makes our technology available to fit the biggest, smallest, or most uniquely shaped instruments around.

So whether you’re looking to protect small, large, or oddly shaped instrumentation, look no further than Powerblanket.

 

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Heat Tape—And the Better Solution

Heat tape (or heating tape, as it’s sometimes referred to) is a way you can implement low-key freeze protection for your exposed pipes during the winter. In fact, this handy technology can even be used to safeguard instrumentation and other devices that are left out in the cold. However, as savvy as this approach sounds, did you know that there is a much better solution?

 

Heat Tape—And the Better Solution 1

Heating Blankets Bolster Safety and Efficiency

Heat tape has its uses in very small applications, but in most scenarios, it can be like putting a Band-Aid on a broken bone. Such a technology offers direct heat only where the tape contacts the pipe or apparatus on which it’s placed. When used on metal pipes, the heat exchange is bound to spread, merely because metal is an obvious conductor of heat. With this in mind, then, we can see another limitation in the freeze protection offered by heating tape; it can only be used on heat conductive surfaces.

Aside from this, another problem with heating tape is the simple fact that it offers only heat. Such an approach provides no insulation against the cold. Insulation on its own isn’t enough; that’s for sure. But neither is heat. Instead, the proper combination for free protection and temperature regulation is the combination of both. And this is where heating blankets come in.

 

Heat Tape—And the Better Solution 2

The Better Heating Solution

Now that we’ve sufficiently covered all the shortcomings of heating tape, we can address the characteristics of a far better solution. That far better solution is heating blankets, or heat blankets. Heat blankets are a combination of heat-distribution capabilities married with durable insulation for a myriad of industrial and commercial applications.

In the case of Poweblanket®, we offer a revolutionary and patented approach to heating blankets. Our durable vinyl shells are capable of insulating assets in temperatures as low as -50° F. What’s more,Powerblanket heating blankets offer the best and most efficient heat distribution on the market. So if you have valuable material or equipment to protect from the effects of cold weather, give us a call today.

 

Download product catalog

 

Winter Preparation: Now’s the Time

As the temperatures around the nation rise into the hundreds, cold-weather preparation may be the furthest thing from your mind. What’s more, there are plenty of warm-weather applications that Powerblanket technology is used for. But we would be completely remiss if we didn’t say enough of proper winter preparation. After all, when it comes to preparing for winter, you don’t want to be a grasshopper…

 

Winter Preparation- Now’s the Time

Aesop’s Fable: The Ant and the Grasshopper

Perhaps you’re already familiar with the old fable of The Ant and the Grasshopper from Aesop. If you’re not (and even if you are) we’ve recited it here. Below follows the most popular English renditions of the story:

“In a field one summer’s day a Grasshopper was hopping about, chirping and singing to its heart’s content. An Ant passed by, bearing along with great toil an ear of corn he was taking to the nest.

‘Why not come and chat with me,’ said the Grasshopper, ‘instead of toiling and moiling in that way?’

‘I am helping to lay up food for the winter,’ said the Ant, ‘and recommend you to do the same.’

‘Why bother about winter?’ said the Grasshopper; we have got plenty of food at present.’ But the Ant went on its way and continued its toil.

When the winter came, the Grasshopper found itself dying of hunger, while it saw the ants distributing, every day, corn and grain from the stores they had collected in the summer. Then the Grasshopper knew it is best to prepare for the days of necessity.”

Of course, the implications of this story can go far deeper than the need for good winter preparation. But for the sake of comparison, the story’s plot is rather poignant for the industries we serve. When cold weather does hit, it’s best to already have the systems and products you need in place to brave the effects of winter. So if you have assets to cover come late October, now’s the best time to start getting together the protection you’ll need.

 

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Ideal Temperature Control for Semiconductor Manufacturing

If you know anything about semiconductor manufacturing, then you know how precise everything has to be. There can be no contamination, no variance in temperature, and no room for error. That’s why Powerblanket® products play a vital role in maintaining ideal temperature for gases used in the manufacturing process of semiconductors.

 

Ideal Temperature Control for Semiconductor Manufacturing

Close Enough Isn’t Good Enough

Every semiconductor manufacturer seems to have their own recipe for producing their product. Whatever the processes, it’s certain to be very particular and stringent in nature. For example, heat-treated gases, purified for various processes in the creation on semiconductors, have to be able to maintain the ideal temperature for the duration of their function.

If a gas were to drop by as little as two degrees, the entire manufacturing process would be compromised. Temperature alone isn’t the only factor, however. Extraction rates have to be bang on form too.  Of course, in the end, extraction rates and flow rates ultimately have to do with temperature. Keeping the temperature of a tank of gas at the absolute perfect degree allows for consistent flow rates and uncompromised accuracy.

 

The Powerblanket Role in the Matter

The application possibilities of Powerblanket products are more than meets the eye. At least, we could say they’re more than the common person would think of upon first consideration. That’s why examples such as these are exciting for us to share. We love learning from our customers and sharing the myriad of applications and processes our products serve.

In regards to semiconductor manufacturing, our blankets allow for tight and regulated temperature control. With thermostatic controls built in, Powerblanket tank blankets can keep any gases, liquids, solids, or any combination at the proper temperature for as long as needed. So remember, if you can haul, build, truck it, or ship it, Powerblanket can cover it…literally.

 

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5 Ways to Use a Tank Heater

TITLE
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access_time
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Storage tanks are used for many different purposes, from large water tanks, to portable frac tanks, to small propane tanks. But in any case, cold weather can pose serious problems to any type of storage tank left to brave the elements alone. Read on to find out how the proper tank heater can help protect your storage and increase the efficiency of your tank.

 

5 Ways To Use A Tank Heater 1

  1. Insulation & Temperature Maintenance

Perhaps the most essential element to any tank heating solution is the ability it should have to insulate the tank and help to maintain the proper temperature of whatever is being store in it. However, though insulating qualities are important, they are never enough on their own.

  1. Regulated Heat Application

Even with really good insulation applied to your tank, extreme cold can still affect the temperature of your storage. When mere insulation isn’t enough, a good tank-heating solution will possess the ability of applying heat to the tank in order to keep the temperature of the liquid or whatever is being store in it optimal. But more important than just applying the heat is the need for regulating it. In other words, the proper tank-heating solution will be able to keep the temperature of your storage within a certain range—rather than risking the possibility of overheating it.

 

5 Ways To Use A Tank Heater 2

  1. Optimize flow

Though tank heating solutions are of considerable value when it comes to protecting your tank against the cold, their usefulness doesn’t stop there. In fact, a good tank-heating solution is equally important for optimizing the flow of viscous liquids—whether during cold weather or not. Keeping your storage at the proper temperature in order to lower a liquid’s viscosity is another major benefit of a tank heater.

  1. Maintaining Pressure

If you’re storing pressurized gas in your tank, then keeping the right pressure is essential to limiting depletion. Cold weather can cause your tank pressure to drop considerably—hindering the flow of your gas and the overall quantity that remains. Apply a heating solution to your tank, however, allows you to maintain the right temperature and thus the proper pressure.

5 Ways To Use A Tank Heater 3

  1. Freeze Protection

You might be thinking that this matter was addressed in the first part of this post, but a tank-heating solution doesn’t only protect tank storage from freezing during cold weather. It protects against freezing during rapid extraction. If you store highly pressurize gas in your tanks and have the need to extract it quickly, then you know how this process can cause freezing and inevitable depletion in your storage. With a good tank heater, you can keep this from happening.

 

Download product catalog

The Benefits of Investing in a Custom Tank Heater

TITLE
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Whether you have oil tanks, water tanks, propane tanks, or tanks that house some sensitive chemical, keeping those tanks, and more importantly, their contents protected through the cold months is essential.

 

The Benefits of Investing in a Custom Tank Heater 1

Tank Heaters

The dilemma posed by cold weather on tanks and their contents is no new problem. Traditionally speaking, tank heaters have been around for a while. However, the proper solution to tank maintenance during adverse weather should address the need for a customized approach. Without this, you may be stuck with a one-size-fits-all product that doesn’t actually fit your needs at all.

Common tank-heating solutions can be grouped into two major camps: internal heating elements and external heating or insulating applications. Internal units usually account for built-in or submersible devices that heat the contents of the tank. External applications, on the other hand, account for a range from insulation blankets to band heaters. Both insulation and heating are exactly what one needs to keep their tank from being effected by the cold. Yet, the traditional approaches mentioned here address this fact through separate applications that, most often, fail to work together.

Instead, the proper solution would offer both insulation and evenly-distributed heat throughout the service area of the tank. In industries like Oil & Gas, where tanks are used for a myriad of purposes, it’s important to have customizable product lines for the variance you may have in temperature-regulation requirements. In other words, you won’t need the same temperature applied to a water tank as you would to an oil tank

.

The Benefits of Investing in a Custom Tank Heater 2

Powerblanket® Tank Heaters

Powerblanket® heating solutions are just that—solutions. Though we offer popular pre-made products for common applications, we also ensure that we can customize our products to offer the proper solution to all the industries we serve. So regardless of what size or shape your tank is, Powerblanket® can cover it.

Our heating solutions offer both insulation qualities and evenly-distributed heat throughout the surface area of the blanket. This means that your tank is both protected from the cold as well as heated from every side. With Powerblanket® patented technology, you get a channeled heat flow that is unparalleled by traditional heat-tracing methods.

Along with all this, Powerblanket® products are also certifiably safe—manufactured under CID2 (Class I Division 2) requirements.

See what our tank heaters can do for yourself by downloading this free propane freezer test!

 

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Tank Heaters & Tank Warmers

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Whether you’re looking for a heating solution for oil tanks, FRAC tanks, propane tanks, or water tanks, Powerblanket® tank heaters are a perfect fit for the job.

 

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A Myriad of Applications

Any type of tank can be taken into consideration with a customized heating solution from Powerblanket. Regardless of what you’re storing in your tank, you can rest assured that the patented technology in Powerblanket® heating blankets can protect, maintain, and optimize the fluidity, consistency, or any other important characteristic of your product.

With Powerblanket® technology, you get an even distribution of heat throughout the entire surface area, allowing for equal protection and maintenance of your product. Along with this, Powerblanket heating blankets can be set to meet your heating and warming needs, regardless of the temperature. There’s no need to worry about overheating, scorching, or damage of your product due to excessive temperatures. Powerblanket doesn’t just add the heat, it keeps the heat where it needs to be.

 

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Features of Powerblanket Tank Heaters & Tank Warmers

  •         Maintains optimal temperatures in freezing conditions
  •         Custom designed to fit your specific application
  •         Available in various voltage requirements
  •         Water and wind resistant

Find out more about propane tank heaters by downloading the free spec sheet!

 

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Industrial Heaters: Out With The Old – In With The New

Industrial Heaters: Out With The Old - In With The NewWhen it comes to freeze protection and heating technology, not all solutions are created equal when it comes to industrial heaters. In fact, some heating solutions are extremely outdated with technology dating back several decades. Today’s consumers are demanding products to be higher quality and they want them delivered faster than ever before.

With this increase in standards, businesses can’t afford to be stuck with old heating technology. Businesses that use older heating technology deal with uneven heating, dangerous heating elements, and the inability to customize for specific tasks.

Uneven Heating

One of the biggest complaints about older heating technology is uneven heating. Older technology uses a centralized heating unit that emits a lot of heat in one or two locations. The hope is that the heat will spread and keep the entire unit from freezing. This process doesn’t work if you have sensitive materials or a large area to heat. The centralized heat source gets really hot in one location, often burning product and materials. So if you’re business has sensitive materials and products, older heating solutions are not an option.

Electrical heating blankets with GreenHeat Technology™ are a newer heating solution that evenly distributes heat across the entire surface area. Blanket heaters eliminate hot and cold spots and safely regulate the temperature to keep materials and products from burning. Whether you’re looking for a drum heater, bucket heater, tote heater, pipe heater, tank heater, or valve heater; it’s important that the heat is spread out evenly.

Not Customizable

Businesses are scrambling, trying to keep up with a demanding marketplace. This means businesses need to find quick and adaptable solutions to their problems. Old heating technology like band heaters and space heaters are not able to meet the needs of modern industrial businesses. The dated technology of band heaters and space heaters limits their use to a few applications. If your business has odd shaped tanks or large surface areas to heat, older style heaters are not the answer.

The flexibility of electric blanket heaters allows them to be customized for almost any heating application. Custom heating solutions are needed more and more because standard heating products are unable to meet the needs of today’s industrial businesses. If you need to closely regulate the temperature of your products and materials or need to heat a large or uneven tank, electric heating blankets can be customized to solve your heating problem..

Dangerous

Older style heaters can be dangerous. Band heaters have an extremely hot surface area that will burn you if touched. The problem with this technology is once it’s turned on, it’s almost impossible to remove it without getting burned.

Heating blankets are a new heating technology that can be easily added or removed at anytime of the heating process. Electrical heating blankets use reliable, internal thermostats so once they’re turned on, you don’t have to worry about them over heating. Just plug them in and forget about them. When it comes to a safe heating technology, electrical heating blankets are a great heating solution.

Oilfield Service: Heating Solutions Enhance Sustainability

Trans-Alaskan Pipeline - Oilfield Service: Heating Solutions Enhance SustainabilityCold weather’s impact on industrial and construction projects has never been more evident as it’s been on oilfield applications.  The economic relevance of sustainable production makes benefits such as freeze protection and frac tank heating, the tip of the oilfield iceberg. The harshest climates and environmental conditions are not acceptable excuses or reasons for shut downs or work stoppages.

There are many responsibilities and services these companies provide.  Such services include rig transport and set-up, water transfer, and providing fluid and chemical treatment for flow enhancement. Each and every facet of the servicing process serves to benefit the production capabilities of the producing companies.

Energy production in the U.S. is at an all-time high.  In fact, the U.S. is quickly catching up to foreign production levels. From the oil sands of Alberta, Bakken, Marcellus, Anadarko, Eagle Ford and Permian;shale oil production is quickly increasing.  The use of effective heating solutions can be an important part of the cold-climate production and business strategy.  Companies tasked with the production and servicing within these plays know and understand the critical nature of maintaining production regardless of the environmental conditions.

There are several means of providing heating solutions for the application needs of these oil and gas project sites.  Some of these are:

  • Hot Oilers
  • Steam
  • Truck-Mounted Fluid Treatment
  • Chemical Additives
  • Electrical Heat Trace
  • External Cladding / Insulation

 

Here are just a few of the applications in need of freeze protection or temperature control:

  • Frac Tanks
  • Frac Pools
  • Manifolds
  • Piping Systems
  • Valves
  • Instrumentation
  • Holding / Storage Tanks
  • Propane Tanks
  • Diesel Storage / Transfer Tanks

 

As efficient as some of these heating methods are, there is always the need for custom solutions. In fact, some of the heating solutions themselves are in need of heat protecting their on-board systems.

The bottom line is there’s an essential need for heating solutions to protect everything from fluids to equipment and instrumentation. These solutions are not an expense; they’re an investment in sustainable production.